kai10q1q2010.htm
UNITED
STATES
SECURITIES
AND EXCHANGE COMMISSION
WASHINGTON,
D.C. 20549
____________________________________________________
FORM
10-Q
(Mark
One)
x
|
QUARTERLY
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF
1934
|
|
For
the quarterly period ended April 3,
2010
|
¨
|
TRANSITION
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF
1934
|
|
For
the transition period from ________ to
_________
|
Commission
file number 1-11406
KADANT
INC.
(Exact
name of registrant as specified in its charter)
Delaware
|
|
52-1762325
|
(State
or Other Jurisdiction of Incorporation or Organization)
|
|
(I.R.S.
Employer Identification No.)
|
|
|
|
One
Technology Park Drive
|
|
|
Westford,
Massachusetts
|
|
01886
|
(Address
of Principal Executive Offices)
|
|
(Zip
Code)
|
Registrant’s
telephone number, including area code: (978) 776-2000
Indicate
by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the registrant was required
to file such reports), and (2) has been subject to such filing requirements for
the past 90 days. Yes x No ¨
Indicate
by check mark whether the registrant has submitted electronically and posted on
its corporate Web site, if any, every Interactive Data File required to be
submitted and posted pursuant to Rule 405 of Regulation S-T during the preceding
12 months (or for such shorter period that the registrant was required to submit
and post such files). Yes ¨ No ¨
Indicate
by check mark whether the registrant is a large accelerated filer, an
accelerated filer, a non-accelerated filer, or a smaller reporting company. See
definitions of “large accelerated filer,” “accelerated filer” and “smaller
reporting company” in Rule 12b-2 of the Exchange Act.
Large
accelerated filer o
|
Accelerated
Filer x
|
Non-accelerated
filer o
|
Smaller
reporting company o
|
Indicate
by check mark whether the registrant is a shell company (as defined in Rule
12b-2 of the Exchange Act). Yes ¨ No x
Indicate
the number of shares outstanding of each of the issuer’s classes of common
stock, as of the latest practicable date.
|
|
|
|
|
|
|
Outstanding
at April 30, 2010
|
|
|
Common
Stock, $.01 par value
|
|
12,425,675
|
|
PART
I – FINANCIAL INFORMATION
Item 1 – Financial
Statements
KADANT
INC.
Condensed
Consolidated Balance Sheet
(Unaudited)
Assets
|
|
April
3,
|
|
|
January
2,
|
|
(In
thousands)
|
|
2010
|
|
|
2010
|
|
|
|
|
|
|
|
|
Current
Assets:
|
|
|
|
|
|
|
Cash and cash
equivalents
|
|
$ |
43,643 |
|
|
$ |
45,675 |
|
Accounts receivable, less
allowances of $2,545 and $2,493
|
|
|
40,892 |
|
|
|
36,436 |
|
Inventories (Note
4)
|
|
|
40,270 |
|
|
|
37,435 |
|
Other current
assets
|
|
|
13,115 |
|
|
|
11,229 |
|
Assets of discontinued
operation
|
|
|
489 |
|
|
|
496 |
|
Total
Current Assets
|
|
|
138,409 |
|
|
|
131,271 |
|
|
|
|
|
|
|
|
|
|
Property,
Plant, and Equipment, at Cost
|
|
|
98,754 |
|
|
|
100,700 |
|
Less:
accumulated depreciation and amortization
|
|
|
61,414 |
|
|
|
62,285 |
|
|
|
|
37,340 |
|
|
|
38,415 |
|
|
|
|
|
|
|
|
|
|
Other
Assets
|
|
|
39,240 |
|
|
|
40,348 |
|
|
|
|
|
|
|
|
|
|
Goodwill
|
|
|
95,490 |
|
|
|
97,622 |
|
|
|
|
|
|
|
|
|
|
Total
Assets
|
|
$ |
310,479 |
|
|
$ |
307,656 |
|
The
accompanying notes are an integral part of these condensed consolidated
financial statements.
Condensed
Consolidated Balance Sheet (continued)
(Unaudited)
Liabilities
and Shareholders’ Investment
|
|
April
3,
|
|
|
January
2,
|
|
(In
thousands, except share amounts)
|
|
2010
|
|
|
2010
|
|
|
|
|
|
|
|
|
Current
Liabilities:
|
|
|
|
|
|
|
Current maturities of long-term
obligations
|
|
$ |
500 |
|
|
$ |
500 |
|
Accounts
payable
|
|
|
22,218 |
|
|
|
17,612 |
|
Accrued payroll and employee
benefits
|
|
|
9,688 |
|
|
|
11,515 |
|
Customer
deposits
|
|
|
14,655 |
|
|
|
11,920 |
|
Other current
liabilities
|
|
|
18,657 |
|
|
|
20,380 |
|
Liabilities of discontinued
operation
|
|
|
2,427 |
|
|
|
2,427 |
|
Total
Current Liabilities
|
|
|
68,145 |
|
|
|
64,354 |
|
|
|
|
|
|
|
|
|
|
Other
Long-Term Liabilities
|
|
|
25,521 |
|
|
|
26,521 |
|
|
|
|
|
|
|
|
|
|
Long-Term
Obligations (Note 6)
|
|
|
22,625 |
|
|
|
22,750 |
|
|
|
|
|
|
|
|
|
|
Shareholders’
Investment:
|
|
|
|
|
|
|
|
|
Preferred stock, $.01 par value,
5,000,000 shares authorized; none issued
|
|
|
– |
|
|
|
– |
|
Common stock, $.01 par value,
150,000,000 shares authorized;
14,624,159
shares issued
|
|
|
146 |
|
|
|
146 |
|
Capital in excess of par
value
|
|
|
92,491 |
|
|
|
92,244 |
|
Retained earnings
|
|
|
150,235 |
|
|
|
146,624 |
|
Treasury stock at cost, 2,198,484
and 2,219,221 shares
|
|
|
(46,123 |
) |
|
|
(46,558 |
) |
Accumulated other comprehensive
items (Note 2)
|
|
|
(3,836 |
) |
|
|
252 |
|
Total
Kadant Shareholders’ Investment
|
|
|
192,913 |
|
|
|
192,708 |
|
Noncontrolling
interest
|
|
|
1,275 |
|
|
|
1,323 |
|
Total
Shareholders’ Investment
|
|
|
194,188 |
|
|
|
194,031 |
|
|
|
|
|
|
|
|
|
|
Total
Liabilities and Shareholders’ Investment
|
|
$ |
310,479 |
|
|
$ |
307,656 |
|
The
accompanying notes are an integral part of these condensed consolidated
financial statements.
Condensed
Consolidated Statement of Operations
(Unaudited)
|
|
Three
Months Ended
|
|
|
|
April
3,
|
|
|
April
4,
|
|
(In
thousands, except per share amounts)
|
|
2010
|
|
|
2009
|
|
|
|
|
|
|
|
|
Revenues
|
|
$ |
61,121 |
|
|
$ |
64,957 |
|
|
|
|
|
|
|
|
|
|
Costs
and Operating Expenses:
|
|
|
|
|
|
|
|
|
Cost of
revenues
|
|
|
34,246 |
|
|
|
40,317 |
|
Selling, general, and
administrative expenses
|
|
|
21,124 |
|
|
|
22,205 |
|
Research and development
expenses
|
|
|
1,372 |
|
|
|
1,470 |
|
Restructuring costs and other
income, net (Note 8)
|
|
|
(302 |
) |
|
|
757 |
|
|
|
|
56,440 |
|
|
|
64,749 |
|
|
|
|
|
|
|
|
|
|
Operating
Income
|
|
|
4,681 |
|
|
|
208 |
|
|
|
|
|
|
|
|
|
|
Interest
Income
|
|
|
38 |
|
|
|
207 |
|
Interest
Expense
|
|
|
(358 |
) |
|
|
(813 |
) |
|
|
|
|
|
|
|
|
|
Income
(Loss) from Continuing Operations Before Provision for Income
Taxes
|
|
|
4,361 |
|
|
|
(398 |
) |
Provision
for Income Taxes (Note 5)
|
|
|
716 |
|
|
|
2,464 |
|
|
|
|
|
|
|
|
|
|
Income
(Loss) from Continuing Operations
|
|
|
3,645 |
|
|
|
(2,862 |
) |
Loss
from Discontinued Operation (net of income tax benefit of $3 and
$3)
|
|
|
(4 |
) |
|
|
(4 |
) |
|
|
|
|
|
|
|
|
|
Net
Income (Loss)
|
|
|
3,641 |
|
|
|
(2,866 |
) |
|
|
|
|
|
|
|
|
|
Net
Income Attributable to Noncontrolling Interest
|
|
|
(30 |
) |
|
|
(25 |
) |
|
|
|
|
|
|
|
|
|
Net
Income (Loss) Attributable to Kadant
|
|
$ |
3,611 |
|
|
$ |
(2,891 |
) |
|
|
|
|
|
|
|
|
|
Amounts
Attributable to Kadant:
|
|
|
|
|
|
|
|
|
Income
(Loss) from Continuing Operations
|
|
$ |
3,615 |
|
|
$ |
(2,887 |
) |
Loss
from Discontinued Operation
|
|
|
(4 |
) |
|
|
(4 |
) |
Net
Income (Loss) Attributable to Kadant
|
|
$ |
3,611 |
|
|
$ |
(2,891 |
) |
|
|
|
|
|
|
|
|
|
Basic
and Diluted Earnings (Loss) per Share from Continuing Operations
(Note 3)
|
|
$ |
.29 |
|
|
$ |
(.23 |
) |
|
|
|
|
|
|
|
|
|
Basic
and Diluted Earnings (Loss) per Share (Note 3)
|
|
$ |
.29 |
|
|
$ |
(.23 |
) |
|
|
|
|
|
|
|
|
|
Weighted
Average Shares (Note 3):
|
|
|
|
|
|
|
|
|
Basic
|
|
|
12,411 |
|
|
|
12,506 |
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
|
12,492 |
|
|
|
12,506 |
|
|
|
|
|
|
|
|
|
|
The
accompanying notes are an integral part of these condensed consolidated
financial statements.
Condensed
Consolidated Statement of Cash Flows
(Unaudited)
|
|
Three
Months Ended
|
|
|
|
April
3,
|
|
|
April
4,
|
|
(In
thousands)
|
|
2010
|
|
|
2009
|
|
|
|
|
|
|
|
|
Operating
Activities:
|
|
|
|
|
|
|
Net
income (loss) attributable to Kadant
|
|
$ |
3,611 |
|
|
$ |
(2,891 |
) |
Net
income attributable to noncontrolling interest
|
|
|
30 |
|
|
|
25 |
|
Loss
from discontinued operation
|
|
|
4 |
|
|
|
4 |
|
Income
(loss) from continuing operations
|
|
|
3,645 |
|
|
|
(2,862 |
) |
Adjustments to reconcile income
(loss) from continuing operations to net cash (used in) provided by
operating activities:
|
|
|
|
|
|
|
|
|
Depreciation and
amortization
|
|
|
1,658 |
|
|
|
1,843 |
|
Stock-based compensation
expense
|
|
|
454 |
|
|
|
683 |
|
Gain on the sale of property,
plant, and equipment
|
|
|
(314 |
) |
|
|
(11 |
) |
Provision for losses on
accounts receivable
|
|
|
170 |
|
|
|
528 |
|
Other non-cash items,
net
|
|
|
502 |
|
|
|
577 |
|
Changes in assets and
liabilities:
|
|
|
|
|
|
|
|
|
Accounts
receivable
|
|
|
(5,234 |
) |
|
|
17,348 |
|
Unbilled contract costs and
fees
|
|
|
(1,356 |
) |
|
|
(2,032 |
) |
Inventories
|
|
|
(3,265 |
) |
|
|
9,020 |
|
Other assets
|
|
|
(1,180 |
) |
|
|
2,808 |
|
Accounts
payable
|
|
|
5,121 |
|
|
|
(6,463 |
) |
Contributions to pension
plan
|
|
|
(1,200 |
) |
|
|
(1,200 |
) |
Other
liabilities
|
|
|
444 |
|
|
|
(6,472 |
) |
Net cash (used in) provided by
continuing operations
|
|
|
(555 |
) |
|
|
13,767 |
|
Net cash provided by
discontinued operation
|
|
|
3 |
|
|
|
3 |
|
Net cash (used in) provided by
operating activities
|
|
|
(552 |
) |
|
|
13,770 |
|
|
|
|
|
|
|
|
|
|
Investing
Activities:
|
|
|
|
|
|
|
|
|
Purchases of property, plant,
and equipment
|
|
|
(539 |
) |
|
|
(1,157 |
) |
Proceeds from sale of property,
plant, and equipment
|
|
|
676 |
|
|
|
31 |
|
Net cash provided by (used in)
continuing operations for investing activities
|
|
|
137 |
|
|
|
(1,126 |
) |
|
|
|
|
|
|
|
|
|
Financing
Activities:
|
|
|
|
|
|
|
|
|
Repayments of short- and
long-term obligations
|
|
|
(125 |
) |
|
|
(18,224 |
) |
Proceeds from issuance of
long-term obligations
|
|
|
– |
|
|
|
17,000 |
|
Purchases of Company common
stock
|
|
|
– |
|
|
|
(3,341 |
) |
Other, net
|
|
|
1 |
|
|
|
6 |
|
Net cash used in continuing
operations for financing activities
|
|
|
(124 |
) |
|
|
(4,559 |
) |
|
|
|
|
|
|
|
|
|
Exchange
Rate Effect on Cash and Cash Equivalents
|
|
|
(1,493 |
) |
|
|
(1,310 |
) |
|
|
|
|
|
|
|
|
|
(Decrease)
Increase in Cash and Cash Equivalents
|
|
|
(2,032 |
) |
|
|
6,775 |
|
Cash
and Cash Equivalents at Beginning of Period
|
|
|
45,675 |
|
|
|
40,139 |
|
Cash
and Cash Equivalents at End of Period
|
|
$ |
43,643 |
|
|
$ |
46,914 |
|
|
|
|
|
|
|
|
|
|
Non-cash
Financing Activities:
|
|
|
|
|
|
|
|
|
Issuance
of Company common stock
|
|
$ |
298 |
|
|
$ |
39 |
|
|
|
|
|
|
|
|
|
|
The
accompanying notes are an integral part of these condensed consolidated
financial statements.
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
1. General
The interim condensed consolidated
financial statements and related notes presented have been prepared by Kadant
Inc. (also referred to in this document as “we,” “Kadant,” “the Company,” or
“the Registrant”), are unaudited, and, in the opinion of management, reflect all
adjustments of a normal recurring nature necessary for a fair statement of the
Company’s financial position at April 3, 2010, and its results of operations and
cash flows for the three-month periods ended April 3, 2010 and April 4, 2009.
Interim results are not necessarily indicative of results for a full
year.
The condensed consolidated
balance sheet presented as of January 2, 2010, has been derived from the
consolidated financial statements that have been audited by the Company’s
independent registered public accounting firm. The condensed consolidated
financial statements and related notes are presented as permitted by Form 10-Q
and do not contain certain information included in the annual consolidated
financial statements and related notes of the Company. The condensed
consolidated financial statements and notes included herein should be read in
conjunction with the consolidated financial statements and related notes
included in the Company’s Annual Report on Form 10-K for the fiscal year ended
January 2, 2010, filed with the Securities and Exchange Commission.
Certain prior-period amounts
within operating activities in the statement of cash flows have been
reclassified from other non-cash items, net, and shown separately within
operating activities to conform to the 2010 presentation.
2. Comprehensive
Loss
Comprehensive loss attributable
to Kadant combines net income (loss), other comprehensive items, and
comprehensive income attributable to noncontrolling interest. Other
comprehensive items represent certain amounts that are reported as components of
shareholders’ investment in the accompanying condensed consolidated balance
sheet, including foreign currency translation adjustments, deferred gains and
losses and unrecognized prior service loss associated with pension and other
post-retirement plans, and deferred gains and losses on hedging instruments. The
components of comprehensive loss attributable to Kadant are as
follows:
|
|
Three
Months Ended
|
|
|
|
April
3,
|
|
|
April
4,
|
|
(In
thousands)
|
|
2010
|
|
|
2009
|
|
|
|
|
|
|
|
|
Net
Income (Loss)
|
|
$ |
3,641 |
|
|
$ |
(2,866 |
) |
|
|
|
|
|
|
|
|
|
Other
Comprehensive Items:
|
|
|
|
|
|
|
|
|
Foreign Currency Translation
Adjustment
|
|
|
(3,905 |
) |
|
|
(4,257 |
) |
Pension
and Other Post-Retirement Liability Adjustments, net (net of income tax of
$42 and $21 in 2010 and 2009, respectively)
|
|
|
80 |
|
|
|
(41 |
) |
Deferred Loss on Hedging Instruments (net of income tax of $155 and $98 in
2010 and 2009, respectively)
|
|
|
(341 |
) |
|
|
(65 |
) |
|
|
|
(4,166 |
) |
|
|
(4,363 |
) |
Comprehensive
Loss
|
|
|
(525 |
) |
|
|
(7,229 |
) |
Comprehensive
Income Attributable to Noncontrolling Interest
|
|
|
48 |
|
|
|
45 |
|
Comprehensive
Loss Attributable to Kadant
|
|
$ |
(477 |
) |
|
$ |
(7,184 |
) |
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
3. Earnings
(Loss) per Share
Basic and diluted earnings (loss) per
share are calculated as follows:
|
|
Three
Months Ended
|
|
|
|
April
3,
|
|
|
April
4,
|
|
(In
thousands, except per share amounts)
|
|
2010
|
|
|
2009
|
|
|
|
|
|
|
|
|
Amounts
Attributable to Kadant:
|
|
|
|
|
|
|
Income
(Loss) from Continuing Operations
|
|
$ |
3,615 |
|
|
$ |
(2,887 |
) |
Loss
from Discontinued Operation
|
|
|
(4 |
) |
|
|
(4 |
) |
Net
Income (Loss)
|
|
$ |
3,611 |
|
|
$ |
(2,891 |
) |
|
|
|
|
|
|
|
|
|
Basic
Weighted Average Shares
|
|
|
12,411 |
|
|
|
12,506 |
|
Effect
of Stock Options, Restricted Stock Units and Employee Stock Purchase
Plan
|
|
|
81 |
|
|
|
– |
|
Diluted
Weighted Average Shares
|
|
|
12,492 |
|
|
|
12,506 |
|
|
|
|
|
|
|
|
|
|
Basic
and Diluted Earnings (Loss) per Share:
|
|
|
|
|
|
|
|
|
Continuing
Operations
|
|
$ |
.29 |
|
|
$ |
(.23 |
) |
Discontinued
Operation
|
|
|
– |
|
|
|
– |
|
Net
Income (Loss)
|
|
$ |
.29 |
|
|
$ |
(.23 |
) |
|
|
|
|
|
|
|
|
|
Options to purchase approximately
75,000 and 75,700 shares of common stock for the first quarters of 2010 and
2009, respectively, were not included in the computation of diluted earnings per
share because the options’ exercise prices were greater than the average market
price for the common stock and the effect of their inclusion would have been
anti-dilutive. In addition, the dilutive effect of restricted stock units
totaling 117,000 shares of common stock was not included in the computation of
diluted loss per share in the first quarter of 2009 as the effect would have
been anti-dilutive.
4. Inventories
The components of inventories are as
follows:
|
|
April
3,
|
|
|
January
2,
|
|
(In
thousands)
|
|
2010
|
|
|
2010
|
|
|
|
|
|
|
|
|
Raw
Materials and Supplies
|
|
$ |
16,417 |
|
|
$ |
15,347 |
|
Work
in Process
|
|
|
8,429 |
|
|
|
7,500 |
|
Finished
Goods
|
|
|
15,424 |
|
|
|
14,588 |
|
|
|
$ |
40,270 |
|
|
$ |
37,435 |
|
5. Income
Taxes
The
provision for income taxes was $716,000 and $2,464,000 in the first quarters of
2010 and 2009, respectively, and represented 16% of pre-tax income and
(619%) of pre-tax loss. The effective tax rate of 16% in the first
quarter of 2010 consisted of a 20% recurring tax rate, offset by a 4%
non-recurring tax benefit associated with the Company’s foreign operations. The
20% recurring rate was lower than the Company’s statutory rate principally due
to the expected utilization of foreign tax credits that had been fully reserved
for in prior periods. The provision for income taxes in the first quarter of
2009 included income tax expense of $1,134,000 associated with earnings from the
Company’s foreign operations and income tax expense of $1,178,000 associated
with applying a valuation allowance to certain deferred tax assets.
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
6. Long-Term
Obligations
Long-term
Obligations
Long-term obligations are as
follows:
|
|
April
3,
|
|
|
January
2,
|
|
(In
thousands)
|
|
2010
|
|
|
2010
|
|
|
|
|
|
|
|
|
Revolving
Credit Facility
|
|
$ |
15,000 |
|
|
$ |
15,000 |
|
Variable
Rate Term Loan, due from 2010 to 2016
|
|
|
8,125 |
|
|
|
8,250 |
|
Total
Long-Term Obligations
|
|
|
23,125 |
|
|
|
23,250 |
|
Less:
Current Maturities
|
|
|
(500 |
) |
|
|
(500 |
) |
Long-Term
Obligations, less Current Maturities
|
|
$ |
22,625 |
|
|
$ |
22,750 |
|
The weighted average interest rate for
long-term obligations was 4.94% as of April 3, 2010.
Revolving
Credit Facility
On February 13, 2008, the Company
entered into a five-year unsecured revolving credit facility (2008 Credit
Agreement) in the aggregate principal amount of up to $75,000,000. The 2008
Credit Agreement also includes an uncommitted unsecured incremental borrowing
facility of up to an additional $75,000,000. The principal on any borrowings
made under the 2008 Credit Agreement is due on February 13, 2013. As of
April 3, 2010, the outstanding balance on the 2008 Credit Agreement was
$15,000,000 and the Company had $52,580,000 of borrowing capacity available
under the committed portion of the 2008 Credit Agreement. The amount the Company
is able to borrow under the 2008 Credit Agreement is the total borrowing
capacity less any outstanding borrowings, letters of credit and multi-currency
borrowings issued under the 2008 Credit Agreement.
Commercial
Real Estate Loan
On May 4, 2006, the Company
borrowed $10,000,000 under a promissory note (2006 Commercial Real Estate Loan),
which is repayable in quarterly installments of $125,000 over a ten-year period
with the remaining principal balance of $5,000,000 due upon maturity. As of
April 3, 2010, the remaining balance on the 2006 Commercial Real Estate Loan was
$8,125,000. The 2006 Commercial Real Estate Loan is guaranteed and secured by
real estate and related personal property of the Company and certain of its
domestic subsidiaries, located in Theodore, Alabama; Auburn, Massachusetts;
Three Rivers, Michigan; and Queensbury, New York, pursuant to mortgage and
security agreements dated May 4, 2006.
7. Warranty
Obligations
The Company provides for the estimated
cost of product warranties at the time of sale based on the actual historical
occurrence rates and repair costs. The Company typically negotiates the terms
regarding warranty coverage and length of warranty depending on the products and
applications. While the Company engages in extensive product quality programs
and processes, the Company’s warranty obligation is affected by product failure
rates, repair costs, service delivery costs incurred in correcting a product
failure, and supplier warranties on parts delivered to the Company. Should
actual product failure rates, repair costs, service delivery costs, or supplier
warranties on parts differ from the Company’s estimates, revisions to the
estimated warranty liability would be required.
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
7. Warranty
Obligations (continued)
The changes in the carrying
amount of accrued warranty costs included in other current liabilities in the
accompanying condensed consolidated balance sheet are as follows:
|
|
Three
Months
Ended
|
|
(In
thousands)
|
|
April
3, 2010
|
|
|
|
|
|
Balance
at Beginning of Period
|
|
$ |
2,801 |
|
Provision charged to
income
|
|
|
596 |
|
Usage
|
|
|
(445 |
) |
Currency
translation
|
|
|
(89 |
) |
Balance
at End of Period
|
|
$ |
2,863 |
|
|
|
|
|
|
See Note 17 for warranty information
related to the discontinued operation.
8. Restructuring
Costs and Other Income, Net
2008
Restructuring Plan
The Company recorded restructuring
costs of $4,373,000 in prior periods associated with its 2008 Restructuring
Plan. These restructuring costs included facility-related costs of $314,000 and
severance and associated costs of $4,059,000 related to the reduction of 329
full-time positions in China, North America, Latin America, and Europe, all in
its Papermaking Systems segment. These actions were taken to adjust the
Company’s cost structure and streamline its operations in response to the weak
economic environment, which accelerated in the fourth quarter of 2008, and its
negative impact on the then current and projected order volumes, especially in
its stock-preparation equipment product line. The Company recorded a reduction
of $37,000 to accrued restructuring costs in the first quarter of 2010
associated with its 2008 Restructuring Plan.
2009
Restructuring Plan
The Company recorded restructuring
costs of $3,858,000 in 2009 associated with its 2009 Restructuring Plan, which
consisted of severance and associated costs related to the reduction of 133
full-time positions in Europe, China, the U.S., and Canada, all in its
Papermaking Systems segment. These actions were taken to further adjust the
Company’s cost structure and streamline its operations in response to the
continued weak economic environment. The Company recorded other additional
restructuring costs of $20,000 in the first quarter of 2010 associated with its
2009 Restructuring Plan.
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
8. Restructuring
Costs and Other Income, Net (continued)
A summary of the changes in
accrued restructuring costs, of which $2,069,000 is included in other current
liabilities and $432,000 is included in other long-term liabilities in the
accompanying condensed consolidated balance sheet, is as follows:
(In
thousands)
|
|
Severance
Costs
|
|
|
Other
Costs
|
|
|
Total
Costs
|
|
|
|
|
|
|
|
|
|
|
|
2008
Restructuring Plan
|
|
|
|
|
|
|
|
|
|
Balance at January 2,
2010
|
|
$ |
1,334 |
|
|
$ |
– |
|
|
$ |
1,334 |
|
Reserve
reduction
|
|
|
(37 |
) |
|
|
– |
|
|
|
(37 |
) |
Payments
|
|
|
(342 |
) |
|
|
– |
|
|
|
(342 |
) |
Currency
translation
|
|
|
1 |
|
|
|
– |
|
|
|
1 |
|
Balance at April 3,
2010
|
|
$ |
956 |
|
|
$ |
– |
|
|
$ |
956 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009
Restructuring Plan
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at January 2,
2010
|
|
$ |
2,302 |
|
|
$ |
– |
|
|
$ |
2,302 |
|
Provision
|
|
|
– |
|
|
|
20 |
|
|
|
20 |
|
Payments
|
|
|
(624 |
) |
|
|
(20 |
) |
|
|
(644 |
) |
Currency
translation
|
|
|
(133 |
) |
|
|
– |
|
|
|
(133 |
) |
Balance at April 3,
2010
|
|
$ |
1,545 |
|
|
$ |
– |
|
|
$ |
1,545 |
|
The Company expects to pay the
remaining accrued restructuring costs as follows: $2,069,000 in 2010 and
$432,000 from 2011 to 2015.
Other
Income
In the first quarter of 2010, the
Company sold real estate in the U.S. for $465,000, resulting in a pre-tax gain
of $285,000.
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
9. Business
Segment Information
The Company has combined its
operating entities into one reportable operating segment, Papermaking Systems,
and a separate product line, Fiber-based Products, which is reported in Other.
In classifying operational entities into a particular segment, the Company
aggregated businesses with similar economic characteristics, products and
services, production processes, customers, and methods of
distribution.
|
|
Three
Months Ended
|
|
|
|
April
3,
|
|
|
April
4,
|
|
(In
thousands)
|
|
2010
|
|
|
2009
|
|
|
|
|
|
|
|
|
Revenues:
|
|
|
|
|
|
|
Papermaking
Systems
|
|
$ |
57,469 |
|
|
$ |
61,987 |
|
Other
|
|
|
3,652 |
|
|
|
2,970 |
|
|
|
$ |
61,121 |
|
|
$ |
64,957 |
|
|
|
|
|
|
|
|
|
|
Income
(Loss) from Continuing Operations Before Provision for Income
Taxes:
|
|
|
|
|
|
|
|
|
Papermaking
Systems
|
|
$ |
6,304 |
|
|
$ |
2,882 |
|
Corporate and Other
(a)
|
|
|
(1,623 |
) |
|
|
(2,674 |
) |
Total Operating
Income
|
|
|
4,681 |
|
|
|
208 |
|
Interest Expense,
Net
|
|
|
(320 |
) |
|
|
(606 |
) |
|
|
$ |
4,361 |
|
|
$ |
(398 |
) |
|
|
|
|
|
|
|
|
|
Capital
Expenditures:
|
|
|
|
|
|
|
|
|
Papermaking
Systems
|
|
$ |
526 |
|
|
$ |
1,112 |
|
Corporate and
Other
|
|
|
13 |
|
|
|
45 |
|
|
|
$ |
539 |
|
|
$ |
1,157 |
|
(a) Corporate
primarily includes general and administrative expenses.
10. Stock-Based
Compensation
Stock
Options
On March 3, 2010, the Company
granted stock options to purchase 140,000 shares of the Company’s common stock
to certain officers of the Company. The stock options will vest in three equal
annual installments on the first, second, and third anniversaries of the grant
date, provided that the executive officer remains employed by the Company on the
applicable vesting dates. The Company is recognizing compensation expense
ratably over the vesting period based on the grant date fair value of $7.39
determined using the Black-Scholes option-pricing model. Compensation expense of
$29,000 was recognized in the first quarter of 2010 associated with these stock
options. Unrecognized compensation expense related to these stock options
totaled approximately $1,006,000 at April 3, 2010.
Restricted
Stock Units
On March 3, 2010, the
Company granted an aggregate of 20,000 restricted stock units (RSUs) to its
outside directors with an aggregate fair value of $283,400, which will vest at a
rate of 5,000 shares per quarter on the last day of each quarter in 2010,
provided that the recipient is serving as a director on the applicable vesting
date. On March 3, 2010, the Company also granted to its outside directors
an aggregate of 40,000 RSUs with an aggregate fair value of $566,800, which will
only vest and compensation expense will only be recognized upon a change in
control as defined in the Company’s 2006 equity incentive plan. The 40,000 RSUs
will be forfeited if a change in control does not occur during the period
beginning on the first day of the second quarter of 2010 and ending on the last
day of the first quarter of 2015.
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
10. Stock-Based
Compensation (continued)
On March 4, 2009, the
Company granted to its outside directors an aggregate of 40,000 RSUs with an
aggregate fair value of $314,000, which would have vested and compensation
expense would only have been recognized if a change in control, as defined in
the Company’s 2006 equity incentive plan, occurred prior to the end of the first
quarter of 2010. The 40,000 RSUs were forfeited at the end of the first quarter
of 2010 and no compensation expense was recognized.
Performance-Based
Restricted Stock Units
On March 3, 2010, the
Company granted to certain officers of the Company performance-based RSUs, which
represent, in aggregate, the right to receive 59,000 shares (the target RSU
amount), subject to adjustment, with a grant date fair value of $14.17 per
share. The RSUs will vest in three equal annual installments on March 10, 2011,
March 10, 2012 and March 10, 2013, provided that the Company meets certain
performance requirements for the 2010 fiscal year and the executive officer is
employed by the Company on the applicable vesting dates. The target RSU
amount is subject to adjustment based on the achievement of a specified EBITDA
target generated from continuing operations for the 2010 fiscal year. The RSUs
provide for an adjustment of between 50% and 150% of the target RSU amount based
on whether actual EBITDA for the 2010 fiscal year is between 50% and 115% of the
EBITDA target. If actual EBITDA is below 50% of the target EBITDA for the 2010
fiscal year, all of the RSUs will be forfeited. In the first quarter of 2010,
the Company recognized compensation expense based on the probable number of RSUs
expected to vest, which was 150% of the target RSU amount.
The performance-based RSU
agreements provide for forfeiture in certain events, such as voluntary or
involuntary termination of employment, and for acceleration of vesting in the
event of a change in control of the Company. If a change in control occurs prior
to the end of the performance period, the officer will receive the target RSU
amount; otherwise, the officer will receive the number of deliverable RSUs based
on the achievement of the performance goal, as stated in the RSU
agreements.
Each performance-based RSU
represents the right to receive one share of the Company’s common stock upon
vesting. The Company has also granted performance-based RSUs in prior periods.
Compensation expense associated with performance-based RSUs is recognized
ratably over each vesting tranche based on the grant date fair value.
Compensation expense of $176,000 and $490,000 was recognized in the first
quarter of 2010 and 2009, respectively, associated with performance-based RSUs.
Unrecognized compensation expense related to the unvested performance-based RSUs
totaled approximately $1,765,000 at April 3, 2010, and will be recognized over a
weighted average period of 2.5 years.
Time-Based
Restricted Stock Units
On March 3, 2010, the
Company granted 85,000 time-based RSUs to certain employees of the Company with
a grant date fair value of $14.17 per share. The RSUs generally vest in three
equal installments on March 10, 2011, March 10, 2012 and March 10, 2013. The
Company also granted time-based RSUs in prior periods to certain employees of
the Company. Each time-based RSU represents the right to receive one share of
the Company’s common stock upon vesting. The Company is recognizing compensation
expense associated with these time-based RSUs ratably over the vesting period
based on the grant date fair value. Compensation expense of $144,000 and
$106,000 was recognized in the first quarter of 2010 and 2009, respectively,
associated with time-based RSUs. Unrecognized compensation expense related to
the time-based RSUs totaled approximately $1,776,000 as of April 3, 2010, and
will be recognized over a weighted average period of 2.5 years.
A summary of the
changes in the Company’s unvested RSUs for the first quarter of 2010 is as
follows:
|
|
Units
(In
thousands)
|
|
|
Weighted
Average Grant-Date Fair Value
|
|
|
|
|
|
|
|
|
Unvested
RSUs at January 2, 2010
|
|
|
212 |
|
|
$ |
17.89 |
|
Granted
(based on the target RSU amount)
|
|
|
204 |
|
|
$ |
14.17 |
|
Vested
|
|
|
(5 |
) |
|
$ |
14.17 |
|
Forfeited
|
|
|
(40 |
) |
|
$ |
7.85 |
|
Unvested
RSUs at April 3, 2010
|
|
|
371 |
|
|
$ |
16.97 |
|
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
11. Employee
Benefit Plans
The Company sponsors a
noncontributory defined benefit retirement plan for the benefit of eligible
employees of one of the Company’s U.S. subsidiaries and the corporate office.
Benefits under the plan are based on years of service and employee compensation.
Funds are contributed to a trustee as necessary to provide for current service
and for any unfunded projected benefit obligation over a reasonable period.
Effective December 31, 2005, this plan was closed to new participants. The
Company also has a post-retirement welfare benefits plan for certain retirees of
its Kadant Solutions division (included in the table below in “Other Benefits”).
No future retirees are eligible for this post-retirement welfare benefits plan,
and the plans include limits on the employer’s contributions.
The Company’s Kadant Lamort
subsidiary sponsors a defined benefit pension plan (included in the table below
in “Other Benefits”). Benefits under this plan are based on years of service and
projected employee compensation.
The Company’s Kadant Johnson
subsidiary also offers a post-retirement welfare benefits plan (included in the
table below in “Other Benefits”) to its U.S. employees upon attainment of
eligible retirement age. This plan will be closed to employees who will not meet
its retirement eligibility requirements on January 1, 2012.
The components of
the net periodic benefit cost (income) for the pension benefits and other
benefits plans in the first quarters of 2010 and 2009 are as
follows:
|
|
Three
Months Ended
|
|
|
Three
Months Ended
|
|
(In
thousands)
|
|
April
3, 2010
|
|
|
April
4, 2009
|
|
|
|
Pension Benefits
|
|
|
Other
Benefits
|
|
|
Pension
Benefits
|
|
|
Other
Benefits
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Components
of Net Periodic Benefit Cost (Income):
|
|
|
|
|
|
|
|
|
|
|
Service cost
|
|
$ |
229 |
|
|
$ |
32 |
|
|
$ |
205 |
|
|
$ |
35 |
|
Interest cost
|
|
|
328 |
|
|
|
55 |
|
|
|
330 |
|
|
|
60 |
|
Expected return on plan
assets
|
|
|
(371 |
) |
|
|
– |
|
|
|
(324 |
) |
|
|
– |
|
Recognized net actuarial
loss
|
|
|
107 |
|
|
|
3 |
|
|
|
124 |
|
|
|
– |
|
Amortization of prior service
cost (income)
|
|
|
14 |
|
|
|
(15 |
) |
|
|
14 |
|
|
|
(183 |
) |
Net
periodic benefit cost (income)
|
|
$ |
307 |
|
|
$ |
75 |
|
|
$ |
349 |
|
|
$ |
(88 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The
weighted-average assumptions used to determine net periodic benefit cost
(income) are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount
rate
|
|
|
5.75 |
% |
|
|
5.25 |
% |
|
|
6.25 |
% |
|
|
6.10 |
% |
Expected
long-term return on plan assets
|
|
|
7.00 |
% |
|
|
– |
|
|
|
8.50 |
% |
|
|
– |
|
Rate
of compensation increase
|
|
|
4.00 |
% |
|
|
2.00 |
% |
|
|
4.00 |
% |
|
|
2.00 |
% |
The Company made a $1,200,000 cash
contribution to its Kadant Solutions division's noncontributory defined benefit
retirement plan in the first quarter of 2010, a $400,000 cash contribution in
April 2010, and may make additional cash contributions over the remainder
of 2010. For the remaining pension and post-retirement welfare benefits plans,
no cash contributions other than to fund current benefit payments are expected
in 2010.
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
12. Derivatives
The Company uses derivative
instruments primarily to reduce its exposure to changes in currency exchange
rates and interest rates. When the Company enters into a derivative contract,
the Company makes a determination as to whether the transaction is deemed to be
a hedge for accounting purposes. For a contract deemed to be a hedge, the
Company formally documents the relationship between the derivative instrument
and the risk being hedged. In this documentation, the Company specifically
identifies the asset, liability, forecasted transaction, cash flow, or net
investment that has been designated as the hedged item, and evaluates whether
the derivative instrument is expected to reduce the risks associated with the
hedged item. To the extent these criteria are not met, the Company does not use
hedge accounting for the derivative. The changes in the fair value of a
derivative not deemed to be a hedge are recorded currently in earnings. The
Company does not hold or engage in transactions involving derivative instruments
for purposes other than risk management.
Accounting Standards
Codification (ASC) 815, “Derivatives and Hedging,” requires that all derivatives
be recognized on the balance sheet at fair value. For derivatives designated as
cash flow hedges, the related gains or losses on these contracts are deferred as
a component of accumulated other comprehensive items. These deferred gains and
losses are recognized in the period in which the underlying anticipated
transaction occurs. For derivatives designated as fair value hedges, the
unrealized gains and losses resulting from the impact of currency exchange rate
movements are recognized in earnings in the period in which the exchange rates
change and offset the currency gains and losses on the underlying exposures
being hedged. The Company performs an evaluation of the effectiveness of the
hedge both at inception and on an ongoing basis. The ineffective portion of a
hedge, if any, and changes in the fair value of a derivative not deemed to be a
hedge, are recorded in the condensed consolidated statement of
operations.
Interest
Rate Swaps
The Company entered into
interest rate swap agreements in 2008 and 2006 to hedge its exposure to
variable-rate debt and has designated these agreements as cash flow hedges. On
February 13, 2008, the Company entered into a swap agreement (2008 Swap
Agreement) to hedge the exposure to movements in the 3-month LIBOR rate on
future outstanding debt. The 2008 Swap Agreement has a five-year term and a
$15,000,000 notional value, which decreases to $10,000,000 on December 31,
2010, and $5,000,000 on December 30, 2011. Under the 2008 Swap Agreement,
on a quarterly basis the Company receives a 3-month LIBOR rate and pays a fixed
rate of interest of 3.265% plus the applicable margin. The Company entered into
a swap agreement in 2006 (the 2006 Swap Agreement) to convert a portion of the
Company’s outstanding debt from floating to fixed rates of interest. The swap
agreement has the same terms and quarterly payment dates as the corresponding
debt, and reduces proportionately in line with the amortization of the debt.
Under the 2006 Swap Agreement, the Company receives a three-month LIBOR rate and
pays a fixed rate of interest of 5.63%. The fair values for these instruments as
of April 3, 2010 are included in other liabilities, with an offset to
accumulated other comprehensive items (net of tax) in the accompanying condensed
consolidated balance sheet. The Company has structured these interest rate swap
agreements to be 100% effective and as a result, there is no current impact to
earnings resulting from hedge ineffectiveness. Management believes that any
credit risk associated with the swap agreements is remote based on the Company’s
financial position and the creditworthiness of the financial institution issuing
the swap agreements.
The counterparty to the
swap agreement could demand an early termination of the swap agreement if the
Company is in default under the 2008 Credit Agreement, or any agreement that
amends or replaces the 2008 Credit Agreement in which the counterparty is a
member, and the Company is unable to cure the default. An event of default under
the 2008 Credit Agreement includes customary events of default and failure to
comply with financial covenants, including a maximum consolidated leverage ratio
of 3.5 and a minimum consolidated fixed charge coverage ratio of 1.2. As of
April 3, 2010, the Company was in compliance with these covenants. The
unrealized loss of $1,549,000 as of April 3, 2010 represents the estimated
amount that the Company would pay to the counterparty in the event of an early
termination.
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
12. Derivatives
(continued)
Forward
Currency-Exchange Contracts
The Company uses forward
currency-exchange contracts primarily to hedge exposures resulting from
fluctuations in currency exchange rates. Such exposures result primarily from
portions of the Company’s operations and assets and liabilities that are
denominated in currencies other than the functional currencies of the businesses
conducting the operations or holding the assets and liabilities. The Company
typically manages its level of exposure to the risk of currency-exchange
fluctuations by hedging a portion of its currency exposures anticipated over the
ensuing 12-month period using forward currency-exchange contracts that have
maturities of 12 months or less.
Forward currency-exchange contracts
that hedge forecasted accounts receivable or accounts payable are designated as
cash flow hedges. The fair values for these instruments are included in other
current assets for unrecognized gains and in other current liabilities for
unrecognized losses, with an offset in accumulated other comprehensive items
(net of tax). For forward currency-exchange contracts that are designated as
fair value hedges, the gain or loss on the derivative, as well as the offsetting
loss or gain on the hedged item are recognized currently in earnings. The fair
values of forward currency-exchange contracts that are not designated as hedges
are recorded currently in earnings. The Company recognized losses of $9,000 and
$606,000 in the first quarters of 2010 and 2009, respectively, included in
selling, general, and administrative expenses associated with forward
currency-exchange contracts that were not designated as hedges. Management
believes that any credit risk associated with forward currency-exchange
contracts is remote based on the Company’s financial position and the
creditworthiness of the financial institutions issuing the
contracts.
The following table summarizes the fair
value of the Company’s derivative instruments designated and not designated as
hedging instruments and the location of these instruments in the consolidated
balance sheet:
|
|
|
April
3,
|
|
|
January
2,
|
|
|
|
|
2010
|
|
|
2010
|
|
(In
thousands) |
Balance
Sheet Location
|
|
(Liability) (a)
|
|
|
Asset (Liability)
|
|
|
|
|
|
|
|
|
|
Derivatives
Designated as Hedging Instruments:
|
|
|
|
|
|
|
|
Derivatives
in an Asset Position:
|
|
|
|
|
|
|
|
Forward
currency-exchange contracts
|
Other
Current Assets
|
|
$ |
– |
|
|
$ |
207 |
|
Derivatives
in a Liability Position:
|
|
|
|
|
|
|
|
|
|
Forward
currency-exchange contracts
|
Other
Current Liabilities
|
|
$ |
(257 |
) |
|
$ |
– |
|
Interest
rate swap agreements
|
Other
Long-Term Liabilities
|
|
$ |
(1,549 |
) |
|
$ |
(1,517 |
) |
|
|
Derivatives
Not Designated as Hedging Instruments:
|
|
Derivatives
in a Liability Position:
|
|
|
|
|
|
|
|
|
|
Forward
currency-exchange contracts
|
Other
Current Liabilities
|
|
$ |
(9 |
) |
|
$ |
(98 |
) |
|
|
|
|
|
|
|
|
|
|
|
(a)
|
See
Note 13 for the fair value measurements relating to these financial
instruments.
|
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
12. Derivatives
(continued)
As of April 3, 2010, the total notional
amounts of the Company’s interest rate swap agreements and forward
currency-exchange contracts were $23,125,000 and $5,763,000, respectively. These
notional amounts are indicative of the level of the Company’s derivative
activity during the first quarter of 2010.
The following table summarizes the
activity in accumulated other comprehensive items (OCI) associated with the
Company’s derivative instruments designated as cash flow hedges as of and for
the period ended April 3, 2010:
(In
thousands)
|
|
Interest
Rate Swap Agreements
|
|
|
Forward
Currency-Exchange Contracts
|
|
|
Total
|
|
Unrealized
loss (gain), net of tax, at January 2, 2010
|
|
$ |
1,212 |
|
|
$ |
(138 |
) |
|
$ |
1,074 |
|
(Loss)
Gain Reclassified to Earnings
(a)
|
|
|
(180 |
) |
|
|
111 |
|
|
|
(69 |
) |
Loss
Recognized in OCI
|
|
|
212 |
|
|
|
198 |
|
|
|
410 |
|
U Unrealized
loss, net of tax, at April 3, 2010
|
|
$ |
1,244 |
|
|
$ |
171 |
|
|
$ |
1,415 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a)
Included in interest expense for interest rate swap agreements and in
revenues for forward currency-exchange contracts in the accompanying
condensed consolidated statement of operations.
|
|
As of April 3, 2010, $797,000 of the
net unrealized loss included in OCI is expected to be reclassified to earnings
over the next twelve months.
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
13. Fair
Value Measurements
Fair
value measurement is defined as the price that would be received to sell an
asset or paid to transfer a liability in the principal or most advantageous
market for the asset or liability in an orderly transaction between market
participants at the measurement date. A fair value hierarchy is established,
which prioritizes the inputs used in measuring fair value into three broad
levels as follows:
|
•
|
Level
1—Quoted prices in active markets for identical assets or
liabilities.
|
|
•
|
Level
2—Inputs, other than the quoted prices in active markets, that are
observable either directly or
indirectly.
|
|
•
|
Level
3—Unobservable inputs based on the Company’s own
assumptions.
|
The following table presents the fair
value hierarchy for those assets and liabilities measured at fair value on a
recurring basis:
|
|
Fair
Value as of April 3, 2010
|
|
(In
thousands)
|
|
Level
1
|
|
|
Level
2
|
|
|
Level
3
|
|
|
Total
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
Forward
currency-exchange contracts
|
|
$ |
– |
|
|
$ |
266 |
|
|
$ |
– |
|
|
$ |
266 |
|
Interest
rate swap agreements
|
|
$ |
– |
|
|
$ |
1,549 |
|
|
$ |
– |
|
|
$ |
1,549 |
|
|
|
|
|
|
|
Fair
Value as of January 2, 2010
|
|
(In
thousands)
|
|
Level
1
|
|
|
Level
2
|
|
|
Level
3
|
|
|
Total
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Forward
currency-exchange contracts
|
|
$ |
– |
|
|
$ |
207 |
|
|
$ |
– |
|
|
$ |
207 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Forward
currency-exchange contracts
|
|
$ |
– |
|
|
$ |
98 |
|
|
$ |
– |
|
|
$ |
98 |
|
Interest
rate swap agreements
|
|
$ |
– |
|
|
$ |
1,517 |
|
|
$ |
– |
|
|
$ |
1,517 |
|
The Company uses the market approach
technique to value its financial assets and liabilities, and there were no
changes in valuation techniques during the first quarter of 2010. The Company’s
financial assets and liabilities carried at fair value comprise derivative
instruments used to hedge the Company’s foreign currency and interest rate
risks. The fair values of the Company’s interest rate swap agreements are based
on LIBOR yield curves at the reporting date. The fair values of the Company’s
forward currency-exchange contracts are based on quoted forward foreign exchange
rates at the reporting date. The forward currency-exchange contracts and
interest rate swap agreements are hedges of either recorded assets or
liabilities or anticipated transactions. Changes in values of the underlying
hedged assets and liabilities or anticipated transactions are not reflected in
the table above.
The carrying amounts of long-term debt
obligations approximate fair value as the obligations bear variable rates of
interest, which adjust quarterly based on prevailing market rates.
14. Letters
of Credit
Certain of the Company’s contracts,
particularly for stock-preparation and systems orders, require the Company to
provide a standby letter of credit to a customer as beneficiary, limited in
amount to a negotiated percentage of the total contract value, in order to
guarantee warranty and performance obligations of the Company under the
contract. Typically, these standby letters of credit expire without being drawn
by the beneficiary. In 2009, one of the Company’s customers indicated its
intention to draw upon all outstanding standby letters of credit issued to the
customer as beneficiary to secure warranty and performance obligations under
multiple contracts. The Company believes the attempted draws by the customer are
for reasons unrelated to the Company’s warranty and performance obligations and
the Company has opposed, and intends to continue to vigorously oppose, such
actions. As of April 3, 2010, the customer had submitted draws against standby
letters of credit totaling $2,270,000 and the Company has obtained preliminary
injunctions against payment to the customer with respect to such draws. The
outstanding standby letters of credit to this customer, including those for
which the Company has obtained preliminary injunctions against payment, total
$5,845,000.
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
15. Pending
Litigation
The Company was named as a
co-defendant, together with the Company’s Kadant Composites LLC subsidiary
(Composites LLC) and another defendant, in a consumer class action lawsuit filed
in the United States District Court for the District of Massachusetts (the
District Court) on December 27, 2007 on behalf of a putative class of
individuals who own GeoDeck™ decking or railing products manufactured by
Composites LLC between April 2002 and October 2003. The complaint in this matter
purported to assert, among other things, causes of action for unfair and
deceptive trade practices, fraud, negligence, breach of warranty and unjust
enrichment, and it sought compensatory damages and punitive damages under
various state consumer protection statutes. The District Court dismissed the
complaint against all defendants in its entirety on November 19, 2008. On
March 3, 2009, the District Court denied the plaintiffs’ post-judgment
motions to vacate this order of dismissal and amend the complaint. The
plaintiffs appealed the District Court’s denial of these motions to the U.S.
First Circuit Court of Appeals, which affirmed the District Court’s ruling on
December 23, 2009. The plaintiffs petitioned the U.S. First Circuit Court
of Appeals for a rehearing en banc, which was denied on February 2,
2010.
The Company was named as a co-defendant
in seven state class action complaints filed on behalf of individuals who own
GeoDeck™ decking or railing products manufactured by Composites LLC between
April 2002 and October 2003, as previously disclosed in the Company’s Annual
Report on Form 10-K for the fiscal year ended January 2, 2010. On April 23,
2010, the parties to the litigation agreed to voluntarily dismiss without
prejudice the pending state class actions, subject to a 60-day tolling
agreement, while the parties pursue potential alternative dispute resolution or
other settlement of these matters. To date, the parties have filed dismissals in
the litigation pending in the state courts of Colorado, Connecticut,
Massachusetts, New York and New Mexico, and the Company anticipates that the
plaintiffs will also move to dismiss the complaints pending in Maryland and
Washington state courts, which have not been served on the Company. There can be
no assurance that the parties to the state court matters will reach a resolution
on terms satisfactory to the parties, or that the plaintiffs will not file new
complaints in the named states or other states, following the expiration of the
60-day tolling period. The Company has not made an accrual related to this
litigation as it believes that an adverse outcome is not probable and estimable
at this time.
16. Recent
Accounting Pronouncement
In September 2009, the Financial
Accounting Standards Board (FASB) issued Accounting Standards Update (ASU)
2009-13, “Multiple-Deliverable Revenue Arrangements,” which amends the
multiple-element arrangement guidance under ASC 605, “Revenue Recognition.” This
guidance amends the criteria for separating consideration for products or
services in multiple-deliverable arrangements. This guidance establishes a
selling price hierarchy for determining the selling price of a deliverable,
eliminates the residual method of allocation, and requires that arrangement
consideration be allocated at the inception of the arrangement to all
deliverables using the relative selling price method. In addition, this guidance
significantly expands required disclosures related to a vendor’s
multiple-deliverable revenue arrangements. This guidance is effective
prospectively for revenue arrangements entered into or materially modified in
fiscal years beginning on or after June 15, 2010 (fiscal 2011). The Company
is currently evaluating the provisions of this guidance, but does not anticipate
that it will have a material effect on its consolidated financial
statements.
Notes to
Condensed Consolidated Financial Statements
(Unaudited)
17. Discontinued
Operation
In 2005, Composites LLC sold
substantially all of its assets to LDI Composites Co. (Buyer). Under the terms
of the asset purchase agreement, Composites LLC retained certain liabilities
associated with the operation of the business prior to the sale, including the
warranty obligations associated with products manufactured prior to the sale
date. Composites LLC retained all of the cash proceeds received from the asset
sale and continued to administer and pay warranty claims from the sale proceeds
into the third quarter of 2007. On September 30, 2007, Composites LLC
announced that it no longer had sufficient funds to honor warranty claims, was
unable to pay or process warranty claims, and ceased doing business. All
activity related to this business is classified in the results of the
discontinued operation in the accompanying condensed consolidated financial
statements.
Through the sale date of
October 21, 2005, Composites LLC offered a standard limited warranty to the
owner of its decking and roofing products, limited to repair or replacement of
the defective product or a refund of the original purchase price. Composites LLC
records the minimum amount of the potential range of loss for products under
warranty. As of April 3, 2010, the accrued warranty costs associated with the
composites business were $2,142,000, which represents the low end of the
estimated range of warranty reserve required based on the level of claims
received before the subsidiary ceased operations and judgments entered against
it in litigation. Composites LLC has calculated that the total potential
warranty cost ranges from $2,142,000 to approximately $13,100,000. The high end
of the range represents the estimated maximum level of warranty claims remaining
based on the total sales of the products under warranty. Composites LLC will
continue to record adjustments to the accrued warranty costs to reflect the
minimum amount of the potential range of loss for products under warranty based
on judgments entered against it in litigation, if any.
See Note 15 for information related to
pending litigation associated with the composites business.
Item 2 – Management’s
Discussion and Analysis of Financial Condition and Results of
Operations
This Quarterly Report on Form 10-Q
includes forward-looking statements that are not statements of historical fact,
and may include statements regarding possible or assumed future results of
operations. Forward-looking statements are subject to risks and uncertainties
and are based on the beliefs and assumptions of our management, using
information currently available to our management. When we use words such as
“believes,” “expects,” “anticipates,” “intends,” “plans,”
“estimates,” “should,” “likely,” “will,” “would,” or similar expressions, we are
making forward-looking statements.
Forward-looking statements are
not guarantees of performance. They involve risks, uncertainties, and
assumptions. Our future results of operations may differ materially from those
expressed in the forward-looking statements. Many of the important factors that
will determine these results and values are beyond our ability to control or
predict. You should not put undue reliance on any forward-looking statements. We
undertake no obligation to publicly update any forward-looking statement,
whether as a result of new information, future events, or otherwise. For a
discussion of important factors that may cause our actual results to differ
materially from those suggested by the forward-looking statements, you should
read carefully the section captioned “Risk Factors” in Part II, Item 1A, of this
Report.
Overview
Company
Background
We are a leading supplier of equipment
used in the global papermaking and paper recycling industries and are also a
manufacturer of granules made from papermaking byproducts. Our continuing
operations are comprised of one reportable operating segment: Pulp and
Papermaking Systems (Papermaking Systems), and a separate product line,
Fiber-based Products, reported in Other Business. Through our Papermaking
Systems segment, we develop, manufacture, and market a range of equipment and
products for the global papermaking and paper recycling industries. We have a
large customer base that includes most of the world’s major paper manufacturers.
We believe our large installed base provides us with a spare parts and
consumables business that yields higher margins than our capital equipment
business.
Through our Fiber-based Products
business, we manufacture and sell granules derived from pulp fiber for use as
carriers for agricultural, home lawn and garden, and professional lawn, turf and
ornamental applications, as well as for oil and grease absorption.
Papermaking
Systems Segment
Our Papermaking Systems segment designs
and manufactures stock-preparation systems and equipment, fluid-handling systems
and equipment, paper machine accessory equipment, and water-management systems
primarily for the paper and paper recycling industries. Our principal products
include:
|
-
|
Stock-preparation systems and
equipment: custom-engineered systems and equipment, as well as
standard individual components, for pulping, de-inking, screening,
cleaning, and refining recycled and virgin fibers for preparation for
entry into the paper machine during the production of recycled
paper;
|
|
-
|
Fluid handling systems and
equipment: rotary joints, precision unions, steam and condensate
systems, components, and controls used primarily in the dryer section of
the papermaking process and during the production of corrugated boxboard,
metals, plastics, rubber, textiles and
food;
|
|
-
|
Paper machine accessory
equipment: doctoring systems and related consumables that
continuously clean papermaking rolls to keep paper machines running
efficiently; doctor blades made of a variety of materials to perform
functions
|
|
including
cleaning, creping, web removal, and application of coatings; and profiling
systems that control moisture, web curl, and gloss during paper
production; and
|
|
-
|
Water-management systems:
systems and equipment used to continuously clean paper machine
fabrics, drain water from pulp mixtures, form the sheet or web, and filter
the process water for reuse.
|
Overview
(continued)
Other
Business
Our other business consists of our
Fiber-based Products business that produces biodegradable, absorbent granules
from papermaking byproducts for use primarily as carriers for agricultural, home
lawn and garden, and professional lawn, turf and ornamental applications, as
well as for oil and grease absorption.
Discontinued
Operation
In 2005, our Kadant Composites LLC
subsidiary (Composites LLC) sold substantially all of its assets to LDI
Composites Co. Under the terms of the asset purchase agreement, Composites LLC
retained certain liabilities associated with the operation of the business prior
to the sale, including the warranty obligations associated with products
manufactured prior to the sale date. Composites LLC retained all of the cash
proceeds received from the asset sale and continued to administer and pay
warranty claims from the sale proceeds into the third quarter of 2007. On
September 30, 2007, Composites LLC announced that it no longer had
sufficient funds to honor warranty claims, was unable to pay or process warranty
claims, and ceased doing business.
All activity related to this business
is classified in the results of the discontinued operation in the accompanying
condensed consolidated financial statements.
Composites LLC’s inability to pay or
process warranty claims has exposed us to greater risks associated with
litigation. For more information regarding our current litigation arising from
these claims, see Part II, Item 1, “Legal Proceedings,” and Part II,
Item 1A, “Risk Factors.”
International
Sales
During the first quarters of 2010 and
2009, approximately 56% and 63%, respectively, of our sales were to customers
outside the United States, principally in Europe and Asia. We generally seek to
charge our customers in the same currency in which our operating costs are
incurred. However, our financial performance and competitive position can be
affected by currency exchange rate fluctuations affecting the relationship
between the U.S. dollar and foreign currencies. We seek to reduce our exposure
to currency fluctuations through the use of forward currency exchange contracts.
We may enter into forward contracts to hedge certain firm purchase and sale
commitments denominated in currencies other than our subsidiaries’ functional
currencies. These contracts hedge transactions principally denominated in U.S.
dollars.
Application
of Critical Accounting Policies and Estimates
The discussion and analysis of our
financial condition and results of operations are based upon our condensed
consolidated financial statements, which have been prepared in accordance with
accounting principles generally accepted in the United States. The preparation
of these condensed consolidated financial statements requires us to make
estimates and assumptions that affect the reported amounts of
assets and liabilities, disclosure of contingent assets and liabilities at the
date of our condensed consolidated financial statements, and the reported
amounts of revenues and expenses during the reporting period. Actual results may
differ from these estimates under different assumptions or
conditions.
Critical accounting policies are
defined as those that reflect significant judgments and uncertainties, and could
potentially result in materially different results under different assumptions
and conditions. We believe that our most critical accounting policies, upon
which our financial condition depends and which involve the most complex or
subjective decisions or assessments, are those described in “Management’s
Discussion and Analysis of Financial Condition and Results of Operations” under
the section captioned “Application of Critical Accounting Policies and
Estimates” in Part I, Item 7, of our Annual Report on Form 10-K for the fiscal
year ended January 2, 2010, filed with the Securities and Exchange Commission
(SEC). There have been no material changes to these critical accounting policies
since fiscal year-end 2009 that warrant disclosure.
Overview
(continued)
Industry
and Business Outlook
Our products are primarily sold to the
global pulp and paper industry. The worldwide economic downturn which began at
the end of 2008 negatively impacted paper producers. In response, paper
producers took numerous steps in 2009 to control operating costs, including
closing paper mills, increasing downtime, deferring maintenance and upgrades,
and delaying or canceling projects. As a result, revenues in our papermaking
systems segment were negatively impacted in 2009. Although revenues decreased
$3.9 million, or 6%, in the first quarter of 2010 compared to the first quarter
of 2009, revenues increased in the first quarter of 2010 in each of our major
product lines with the exception of our stock-preparation equipment product
line. Since the third quarter of 2009, we have seen sequential increases in
revenues and bookings. Revenues increased sequentially by $4.4 million, or 8%,
in the first quarter of 2010. While the sequential increases are encouraging, we
remain cautious about the sustainability of the economic recovery in the second
half of 2010, particularly in Europe.
We have taken numerous steps over the
past 18 months to optimize our business structure and maximize internal
efficiencies, which included integrating multiple operations in a region,
merging our sales teams in certain markets, and reducing the number of employees
in certain locations. In addition, we continue to concentrate our efforts on
several initiatives intended to improve our operating results, including
focusing on delivering products and technical solutions that provide our
customers with a good return on their investment through energy savings and
fiber-yield improvements, expanding our use of low-cost manufacturing bases in
locations such as China and Mexico, increasing after-market and consumables
sales, and further penetrating existing markets where we see opportunity with
our accessories and water management products. We also continue to focus our
efforts on managing our operating costs, capital expenditures, and working
capital.
The sequential increases in revenues
and bookings in the first quarter of 2010 combined with the general increase in
business activity in our markets and the lower effective tax rate projected for
the year, all suggest that the full year results will be better than we had
previously anticipated. We believe, however, that some of the recent strong
bookings may be partly due to pent-up demand. The level and pace of this demand
may moderate or diminish in future quarters depending on market conditions. In
addition, continued uncertainty about the sustainability of the economic
recovery leads us to maintain a cautious view of the second half of 2010. For
2010, we expect revenues and earnings per share from continuing operations,
which exclude the results from our discontinued operation, as follows: For the
second quarter of 2010, we expect to report diluted earnings per share of $.38
to $.40 from continuing operations, including $.01 of restructuring costs, on
revenues of $67 to $69 million. For 2010, we expect to report diluted earnings
per share of $1.10 to $1.20 from continuing operations, on revenues of $255 to
$265 million, revised from our previous guidance of diluted earnings per share
of $.45 to $.55, on revenues of $240 to $250 million.
Results
of Operations
First Quarter 2010 Compared
With First Quarter 2009
The following table sets forth our
unaudited condensed consolidated statement of operations expressed as a
percentage of total revenues from continuing operations for the first fiscal
quarters of 2010 and 2009. The results of operations for the fiscal quarter
ended April 3, 2010 are not necessarily indicative of the results to be expected
for the full fiscal year.
|
|
Three
Months Ended
|
|
|
|
April 3,
|
|
|
April 4,
|
|
|
|
2010
|
|
|
2009
|
|
|
|
|
|
|
|
|
Revenues
|
|
|
100 |
% |
|
|
100 |
% |
|
|
|
|
|
|
|
|
|
Costs
and Operating Expenses:
|
|
|
|
|
|
|
|
|
Cost of
revenues
|
|
|
56 |
|
|
|
62 |
|
Selling, general, and
administrative expenses
|
|
|
34 |
|
|
|
34 |
|
Research and development
expenses
|
|
|
2 |
|
|
|
2 |
|
Restructuring costs and other
income, net
|
|
|
– |
|
|
|
1 |
|
|
|
|
92 |
|
|
|
99 |
|
|
|
|
|
|
|
|
|
|
Operating
Income
|
|
|
8 |
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
Interest
Income
|
|
|
– |
|
|
|
– |
|
Interest
Expense
|
|
|
(1 |
) |
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
Income
from Continuing Operations Before Provision for Income
Taxes
|
|
|
7 |
|
|
|
– |
|
Provision
for Income Taxes
|
|
|
(1 |
) |
|
|
(4 |
) |
|
|
|
|
|
|
|
|
|
Income
(Loss) from Continuing Operations
|
|
|
6 |
% |
|
|
(4 |
)% |
Revenues
Revenues for the first quarters of 2010
and 2009 from our Papermaking Systems segment and our other business are as
follows:
|
|
Three
Months Ended
|
|
|
|
April
3,
|
|
|
April
4,
|
|
(In
thousands)
|
|
2010
|
|
|
2009
|
|
|
|
|
|
|
|
|
Revenues:
|
|
|
|
|
|
|
Papermaking
Systems
|
|
$ |
57,469 |
|
|
$ |
61,987 |
|
Other Business
|
|
|
3,652 |
|
|
|
2,970 |
|
|
|
$ |
61,121 |
|
|
$ |
64,957 |
|
Papermaking Systems Segment.
Revenues in the Papermaking Systems segment decreased $4.5 million, or
7%, to $57.5 million in the first quarter of 2010 from $62.0 million in the
first quarter of 2009, including a $2.4 million, or 4%, increase from the
favorable effects of currency translation. Excluding the effects of currency
translation, revenues in the Papermaking Systems segment decreased $6.9 million,
or 11%, due to a decrease of $11.9 million, or 41%, in our stock-preparation
equipment product line in the first quarter of 2010 compared to the first
quarter of 2009, offset partly by increases of $3.2 million in our
fluid-handling product line and $1.2 million in our water-management product
line. The decrease in revenues in our stock-preparation equipment product line
was primarily due to higher revenues in the first quarter of 2009 resulting from
a large system order for $11.7 million from a customer in Vietnam.
Results
of Operations (continued)
Other Business. Revenues from
the Fiber-based Products business increased $0.7 million, or 23%, to $3.7
million in the first quarter of 2010 from $3.0 million in the first quarter of
2009 primarily due to higher sales of Biodac™, our
line of biodegradable granular products.
The following table presents revenues
at the Papermaking Systems segment by product line, the changes in revenues by
product line between the first quarters of 2010 and 2009, and the changes in
revenues by product line between the first quarters of 2010 and 2009 excluding
the effect of currency translation. The presentation of the changes in revenues
by product line excluding the effect of currency translation is a non-GAAP
(generally accepted accounting principles) measure. We believe this non-GAAP
measure helps investors gain a better understanding of our underlying
operations, consistent with how our management measures and forecasts our
performance, especially when comparing such results to prior periods. This
non-GAAP measure should not be considered superior to or a substitute for the
corresponding GAAP measure.
|
|
Three
Months Ended
|
|
|
Increase
(Decrease)
Excluding
Effect
of
|
|
(In
millions)
|
|
April
3,
2010
|
|
|
April
4,
2009
|
|
|
Increase
(Decrease)
|
|
|
Currency
Translation
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Product
Line:
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-Preparation
Equipment
|
|
$ |
17.8 |
|
|
$ |
29.2 |
|
|
$ |
(11.4 |
) |
|
$ |
(11.9 |
) |
Fluid-Handling
|
|
|
20.1 |
|
|
|
15.7 |
|
|
|
4.4 |
|
|
|
3.2 |
|
Accessories
|
|
|
12.5 |
|
|
|
11.6 |
|
|
|
0.9 |
|
|
|
0.4 |
|
Water-Management
|
|
|
6.5 |
|
|
|
5.1 |
|
|
|
1.4 |
|
|
|
1.2 |
|
Other
|
|
|
0.6 |
|
|
|
0.4 |
|
|
|
0.2 |
|
|
|
0.2 |
|
|
|
$ |
57.5 |
|
|
$ |
62.0 |
|
|
$ |
(4.5 |
) |
|
$ |
(6.9 |
) |
Revenues from the segment’s
stock-preparation equipment product line decreased $11.4 million, or 39%, in the
first quarter of 2010 compared to the first quarter of 2009, including a $0.5
million, or 2%, increase from the favorable effect of currency translation.
Excluding the effect of currency translation, our stock-preparation equipment
product line decreased $11.9 million, or 41%, in the first quarter of 2010
compared to the first quarter of 2009. The decrease was primarily due to higher
revenues in the first quarter of 2009 resulting from a large system order for
$11.7 million from a customer in Vietnam.
Revenues from the segment’s
fluid-handling product line increased $4.4 million, or 28%, in the first quarter
of 2010 compared to the first quarter of 2009, including a $1.2 million, or 7%,
increase from the favorable effect of currency translation. Excluding the effect
of currency translation, revenues from the segment’s fluid-handling product line
increased $3.2 million, or 21%, primarily due to an increase in revenues at our
European operations and, to a lesser extent, the U.S. and China. The increases
in Europe and China were primarily due to higher demand for capital products,
while the increase in the U.S. was driven by increased sales of our parts and
consumable products.
Revenues from the segment’s accessories
product line increased $0.9 million, or 8%, in the first quarter of 2010
compared to the first quarter of 2009, including a $0.5 million, or 5%, increase
from the favorable effect of currency translation. Excluding the effect of
currency translation, revenues from the segment’s accessories product line
increased $0.4 million, or 3%, primarily due to an increase in parts and
consumable sales in North America.
Revenues from the segment’s
water-management product line increased $1.4 million, or 27%, in the first
quarter of 2010 compared to the first quarter of 2009, including a $0.2 million,
or 5%, increase from the favorable effect of currency translation. Excluding the
effect of currency translation, revenues from the segment’s water management
product line increased $1.2 million, or 22%, primarily due to an increase in
parts and consumable sales in North America.
Results
of Operations (continued)
Gross
Profit Margin
Gross
profit margins for the first quarters of 2010 and 2009 are as
follows:
|
|
Three
Months Ended
|
|
|
|
April
3,
|
|
|
April
4,
|
|
|
|
2010
|
|
|
2009
|
|
|
|
|
|
|
|
|
Gross
Profit Margin:
|
|
|
|
|
|
|
Papermaking
Systems
|
|
|
44 |
% |
|
|
38 |
% |
Other
|
|
|
51 |
|
|
|
34 |
|
|
|
|
44 |
% |
|
|
38 |
% |
Papermaking Systems Segment.
The gross profit margin in the Papermaking Systems segment increased to 44% in
the first quarter of 2010 from 38% in the first quarter of 2009. This increase
was primarily due to increased margins in our stock-preparation equipment
product line and, to a lesser extent, improved margins in our water-management
product line which has benefited from the consolidation of our water-management
manufacturing operations from New York into our facilities in Massachusetts and
Mexico. In addition, increased sales of higher-margin parts and consumable
products as a percentage of total sales contributed to higher gross margins in
this segment in the first quarter of 2010 compared to the first quarter of 2009.
We expect that the gross margins in this segment may decrease for the remainder
of 2010 as the percentage of lower-margin capital sales increases compared to
the first quarter of 2010.
Other Business. The gross
profit margin in our Fiber-based Products business increased to 51% in the first
quarter of 2010 from 34% in the first quarter of 2009 due both to higher
revenues and the lower cost of natural gas used in the production
process.
Operating
Expenses
Selling, general, and administrative
expenses as a percentage of revenues was 34% in both the first quarter of 2010
and 2009. Selling, general, and administrative expenses decreased $1.1 million,
or 5%, to $21.1 million in the first quarter of 2010 from $22.2 million in the
first quarter of 2009. This decrease includes a $0.7 million increase from the
unfavorable effect of foreign currency translation offset by a $1.8 million
decrease primarily due to expense reductions throughout our Company. These
expense reductions were due in part to our restructuring efforts in 2008 and
2009 that reduced the number of employees and combined our sales forces in
certain markets.
Total stock-based compensation expense
was $0.5 million and $0.7 million in the first quarters of 2010 and 2009,
respectively, and is included in selling, general, and administrative expenses
in the accompanying condensed consolidated statement of operations. As of April
3, 2010, unrecognized compensation cost related to stock-based compensation was
approximately $4.8 million, which will be recognized over a weighted average
period of 2.5 years.
Research and development expenses
decreased $0.1 million to $1.4 million in the first quarter of 2010 compared to
$1.5 million in the first quarter of 2009 and represented 2% of revenues in both
periods.
Restructuring Costs and Other
Income, Net
We recorded a gain of $0.3 million in
the first quarter of 2010 associated with the sale of real estate in the U.S. We
recorded restructuring costs of $0.8 million in the first quarter of 2009
associated with the reduction of 43 full-time positions in China, the U.S., and
France. All of these items occurred in the Papermaking Systems
segment.
Interest
Income
Interest income decreased $0.2 million,
or 82%, to $38 thousand in the first quarter of 2010 from $0.2 million in the
first quarter of 2009 due to lower average interest rates in the 2010
period.
Interest
Expense
Interest expense decreased $0.4
million, or 56%, to $0.4 million in the first quarter of 2010 from $0.8 million
in the first quarter of 2009 due to lower average outstanding borrowings in the
2010 period.
Results
of Operations (continued)
Provision
for Income Taxes
Our provision for income taxes was $0.7
million and $2.5 million in the first quarters of 2010 and 2009, respectively,
and represented 16% of pre-tax income and (619%) of pre-tax loss. The
effective tax rate of 16% in the first quarter of 2010 consisted of our 20%
recurring tax rate, offset by a 4% non-recurring tax benefit associated with our
foreign operations. The 20% recurring rate was lower than our statutory rate
principally due to the expected utilization of foreign tax credits that had been
fully reserved for in prior periods. The effective tax rate of (619%) in the
first quarter of 2009 included a $1.1 million tax provision associated with
earnings from our foreign operations and a $1.2 million tax provision associated
with applying a valuation allowance to certain deferred tax assets. The change
in effective tax rates between the first quarter of 2010 and 2009 was primarily
due to our profitability in the first quarter of 2010 and our projected
profitability for the full year, which resulted in the reversal of a valuation
allowance related to certain foreign tax credits that had been recorded in prior
periods. We expect our effective tax rate to be between 20% and 22% in 2010 due
to anticipated profitability in the U.S. and certain foreign tax
jurisdictions.
Income
(Loss) from Continuing Operations
Income from continuing operations was
$3.6 million in the first quarter of 2010 compared to a loss of $2.9 million in
the first quarter of 2009. The increase in the 2010 period was primarily due to
an increase in operating income of $4.5 million and a decrease in our effective
tax rate (see Revenues, Gross Profit Margin, and
Provision for Income Taxes
discussed above).
Loss
from Discontinued Operation
Loss from the discontinued operation
was $4 thousand in both the first quarters of 2010 and 2009.
Recent
Accounting Pronouncement
In September 2009, the Financial
Accounting Standards Board (FASB) issued Accounting Standards Update (ASU)
2009-13, “Multiple-Deliverable Revenue Arrangements,” which amends the
multiple-element arrangement guidance under Accounting Standards Codification
(ASC) 605, “Revenue Recognition.” This guidance amends the criteria for
separating consideration for products or services in multiple-deliverable
arrangements. This guidance establishes a selling price hierarchy for
determining the selling price of a deliverable, eliminates the residual method
of allocation, and requires that arrangement consideration be allocated at the
inception of the arrangement to all deliverables using the relative selling
price method. In addition, this guidance significantly expands required
disclosures related to a vendor’s multiple-deliverable revenue arrangements.
This guidance is effective prospectively for revenue arrangements entered into
or materially modified in fiscal years beginning on or after June 15, 2010
(fiscal 2011). We are currently evaluating the provisions of this guidance, but
do not anticipate that it will have a material effect on our consolidated
financial statements.
Liquidity
and Capital Resources
Consolidated working capital, including
the discontinued operation, was $70.3 million at April 3, 2010, compared with
$66.9 million at January 2, 2010. Included in working capital are cash and cash
equivalents of $43.6 million at April 3, 2010, compared with $45.7 million at
January 2, 2010. At April 3, 2010, $33.5 million of cash and cash equivalents
were held by our foreign subsidiaries.
First
Quarter 2010
Our operating activities used cash of
$0.6 million in the first quarter of 2010 primarily related to our continuing
operations. An increase in accounts receivable used cash of $5.2 million in the
first quarter of 2010 and an increase in accounts payable provided cash of $5.1
million. The increase in accounts receivable was primarily associated with
increased sales in the first quarter of 2010 in our Papermaking Systems
segment’s fluid-handling and water management product lines as well as increased
sales of fiber-based products. The increase in accounts payable was primarily
due to increased raw material purchases in the first quarter of 2010 in our
Papermaking Systems segment’s accessories and stock-preparation equipment
product lines.
Our investing activities provided cash
of $0.1 million in the first quarter of 2010. We received cash of $0.6 million
in the first quarter of 2010 from the sale of real estate and used cash of $0.5
million to purchase property, plant, and equipment.
Our financing activities used cash of
$0.1 million in the first quarter of 2010 for a principal payment on certain
outstanding long-term obligations.
Liquidity
and Capital Resources (continued)
First
Quarter 2009
Our operating activities provided cash
of $13.8 million in the first quarter of 2009 primarily related to our
continuing operations. Decreases in accounts receivable and inventories provided
cash of $17.3 million and $9.0 million, respectively. These sources of cash in
2009 were offset in part by uses of cash from a decrease in accounts payable of
$6.5 million and a decrease in other current liabilities of $6.1 million. The
decreases in accounts receivable and accounts payable were primarily associated
with a decrease in order activity in our stock-preparation equipment product
line in North America. In addition, the shipment of a large order in our
stock-preparation equipment product line to Vietnam contributed to decreases in
customer deposits and inventory.
Our investing activities used cash of
$1.1 million in the first quarter of 2009 related to the purchase of property,
plant, and equipment.
Our financing activities used cash of
$4.6 million in the first quarter of 2009. We used cash of $18.2 million in the
first quarter of 2009 to pay off our outstanding short- and long-term
obligations and we used cash of $3.3 million to repurchase our common stock on
the open market. We received $17.0 million of proceeds from the issuance of
long-term obligations.
Revolving
Credit Facility
On February 13, 2008, we entered
into a five-year unsecured revolving credit facility (2008 Credit Agreement) in
the aggregate principal amount of up to $75 million. The 2008 Credit Agreement
also includes an uncommitted unsecured incremental borrowing facility of up to
an additional $75 million. We can borrow up to $75 million under the 2008 Credit
Agreement with a sublimit of $60 million within the 2008 Credit Agreement
available for the issuance of letters of credit and bank guarantees. The
principal on any borrowings made under the 2008 Credit Agreement is due on
February 13, 2013. As of April 3, 2010, the outstanding balance borrowed
under the 2008 Credit Agreement was $15.0 million. The amount we are able to
borrow under the 2008 Credit Agreement is the total borrowing capacity less any
outstanding borrowings, letters of credit and multi-currency borrowings issued
under the 2008 Credit Agreement. As of April 3, 2010, we had $52.6 million of
borrowing capacity available under the committed portion of the 2008 Credit
Agreement.
Our obligations under the 2008 Credit
Agreement may be accelerated upon the occurrence of an event of default under
the 2008 Credit Agreement, which includes customary events of default including,
without limitation, payment defaults, defaults in the performance of affirmative
and negative covenants, the inaccuracy of representations or warranties,
bankruptcy and insolvency related defaults, defaults relating to such matters as
the Employment Retirement Income Security Act (ERISA), uninsured judgments and
the failure to pay certain indebtedness, and a change of control
default.
The 2008 Credit Agreement contains
negative covenants applicable to us and our subsidiaries, including financial
covenants requiring us to comply with a maximum consolidated leverage ratio of
3.5 and a minimum consolidated fixed charge coverage ratio of 1.2, and
restrictions on liens, indebtedness, fundamental changes, dispositions of
property, making certain restricted payments (including dividends and stock
repurchases), investments, transactions with affiliates, sale and leaseback
transactions, swap agreements, changing our fiscal year, arrangements affecting
subsidiary distributions, entering into new lines of business, and certain
actions related to the discontinued operation. As of April 3, 2010, we were in
compliance with these covenants. Our earnings before interest, taxes,
depreciation and amortization (EBITDA), as defined in the 2008 Credit Agreement,
is a factor used in the consolidated leverage and fixed charge
ratios.
Commercial
Real Estate Loan
On May 4, 2006, we borrowed $10
million under a promissory note (2006 Commercial Real Estate Loan). The 2006
Commercial Real Estate Loan is repayable in quarterly installments of $125
thousand over a ten-year period with the remaining principal balance of $5
million due upon maturity. As of April 3, 2010, the remaining balance on the
2006 Commercial Real Estate Loan was $8.1 million.
Our obligations under the 2006
Commercial Real Estate Loan may be accelerated upon the occurrence of an event
of default under the 2006 Commercial Real Estate Loan and the Mortgage and
Security Agreements, which includes customary events of default
including
Liquidity
and Capital Resources (continued)
without
limitation payment defaults, defaults in the performance of covenants and
obligations, the inaccuracy of representations or warranties, bankruptcy- and
insolvency-related defaults, liens on the properties or collateral and uninsured
judgments. In addition, the occurrence of an event of default under the 2008
Credit Agreement or any successor credit facility would be an event of default
under the 2006 Commercial Real Estate Loan.
Interest
Rate Swap Agreements
To hedge the exposure to movements in
the 3-month LIBOR rate on outstanding debt, on February 13, 2008, we
entered into a swap agreement (2008 Swap Agreement). The 2008 Swap Agreement has
a five-year term and a $15 million notional value, which decreases to $10
million on December 31, 2010, and $5 million on December 30, 2011.
Under the 2008 Swap Agreement, on a quarterly basis we receive a 3-month LIBOR
rate and pay a fixed rate of interest of 3.265%. We also entered into a swap
agreement in 2006 (2006 Swap Agreement) to convert the 2006 Commercial Real
Estate Loan from a floating to a fixed rate of interest. The 2006 Swap Agreement
has the same terms and quarterly payment dates as the corresponding debt, and
reduces proportionately in line with the amortization of the 2006 Commercial
Real Estate Loan. Under the 2006 Swap Agreement, we receive a three-month LIBOR
rate and pay a fixed rate of interest of 5.63%. As of April 3, 2010, all of our
outstanding debt was hedged through interest rate swap agreements, which had an
unrealized loss of $1.5 million. Our management believes that any credit risk
associated with the 2006 and 2008 Swap Agreements is remote based on our
financial position and the creditworthiness of the financial institution issuing
the swap agreements.
Additional
Liquidity and Capital Resources
On November 4, 2009, our board of
directors approved the repurchase by us of up to $20 million of our equity
securities during the period from November 4, 2009 through November 4,
2010. To date, no repurchases have been made under this
authorization.
It is our practice to reinvest
indefinitely the earnings of our international subsidiaries, except in instances
in which we can remit such earnings without a significant associated tax cost.
Through April 3, 2010, we have not provided for U.S. income taxes on
approximately $60.2 million of unremitted foreign earnings. The U.S. tax cost
has not been determined due to the fact that it is not practicable to estimate
at this time. The related foreign tax withholding, which would be required if we
remitted the foreign earnings to the U.S., would be approximately $1.0
million.
In 2005, Composites LLC sold its
composites business, which is presented as a discontinued operation in the
accompanying condensed consolidated financial statements. Under the terms of the
asset purchase agreement, Composites LLC retained certain liabilities associated
with the operation of the business prior to the sale, including warranty
obligations related to products manufactured prior to the sale date. At April 3,
2010, the accrued warranty costs for Composites LLC were $2.1 million, which
represents the low end of the estimated range of warranty reserve required based
on the level of claims received before the subsidiary ceased operations and
judgments entered against it in litigation.
Although we currently have no material
commitments for capital expenditures, we plan to make expenditures of
approximately $3 to $4 million during the remainder of 2010 for property, plant,
and equipment. In addition, we paid $2.5 million in the second quarter of 2010
in additional consideration associated with the Kadant Johnson
acquisition.
In the future, our liquidity position
will be primarily affected by the level of cash flows from operations, cash paid
to satisfy debt repayments, capital projects, stock repurchases, or additional
acquisitions, if any. We believe that our existing resources, together with the
cash available from our credit facilities and the cash we expect to generate
from continuing operations, will be sufficient to meet the capital requirements
of our current operations for the foreseeable future.
Item 3 – Quantitative and
Qualitative Disclosures About Market Risk
Our exposure to market risk from
changes in interest rates and foreign currency exchange rates has not changed
materially from our exposure at year-end 2009 as disclosed in Item 7A of our
Annual Report on Form 10-K for the fiscal year ended January 2, 2010 filed with
the SEC.
Item 4 – Controls and
Procedures
(a) Evaluation
of Disclosure Controls and Procedures
Our management, under the supervision
and with the participation of our Chief Executive Officer and Chief Financial
Officer, evaluated the effectiveness of our disclosure controls and procedures
as of April 3, 2010. The term “disclosure controls and procedures,” as defined
in Securities Exchange Act Rules 13a-15(e) and 15d-15(e), means controls and
other procedures of a company that are designed to ensure that information
required to be disclosed by the company in the reports that it files or submits
under the Exchange Act is recorded, processed, summarized, and reported, within
the time periods specified in the SEC’s rules and forms. Disclosure controls and
procedures include, without limitation, controls and procedures designed to
ensure that information required to be disclosed by a company in the reports
that it files or submits under the Exchange Act is accumulated and communicated
to the company’s management, including its principal executive and principal
financial officers, as appropriate to allow timely decisions regarding required
disclosure. Management recognizes that any controls and procedures, no matter
how well designed and operated, can provide only reasonable assurance of
achieving their objectives and management necessarily applies its judgment in
evaluating the cost-benefit relationship of possible controls and procedures.
Based upon the evaluation of our disclosure controls and procedures as of April
3, 2010, our Chief Executive Officer and Chief Financial Officer concluded that
as of April 3, 2010, our disclosure controls and procedures were effective at
the reasonable assurance level.
(b) Changes
in Internal Control Over Financial Reporting
There have not been any changes in our
internal control over financial reporting (as defined in Rules 13a-15(f) and
15d-15(f) under the Securities Exchange Act of 1934, as amended) during the
fiscal quarter ended April 3, 2010 that have materially affected, or are
reasonably likely to materially affect, our internal control over financial
reporting.
PART
II – OTHER INFORMATION
Item 1 – Legal
Proceedings
We were named as a co-defendant, together with Composites LLC and another
defendant, in a consumer class action lawsuit filed in the United States
District Court for the District of Massachusetts (the District Court) on
December 27, 2007 on behalf of a putative class of individuals who own
GeoDeck™ decking or railing products manufactured by Composites LLC between
April 2002 and October 2003. The complaint in this matter purported to assert,
among other things, causes of action for unfair and deceptive trade practices,
fraud, negligence, breach of warranty and unjust enrichment, and it sought
compensatory damages and punitive damages under various state consumer
protection statutes. The District Court dismissed the complaint against all
defendants in its entirety on November 19, 2008. On March 3, 2009, the
District Court denied the plaintiffs’ post-judgment motions to vacate this order
of dismissal and amend the complaint. The plaintiffs appealed the District
Court’s denial of these motions to the U.S. First Circuit Court of Appeals,
which affirmed the District Court’s ruling on December 23, 2009. The
plaintiffs petitioned the U. S. First Circuit Court of Appeals for a rehearing
en banc, which was denied on February 2, 2010.
We were named as a co-defendant in
seven state class action complaints filed on behalf of individuals who own
GeoDeck™ decking or railing products manufactured by Composites LLC between
April 2002 and October 2003, as previously disclosed in our Annual Report on
Form 10-K for the fiscal year ended January 2, 2010. On April 23, 2010, the
parties to the litigation agreed to voluntarily dismiss without prejudice the
pending state class actions, subject to a 60-day tolling agreement, while the
parties pursue potential alternative dispute resolution or other settlement of
these matters. To date, the parties have filed dismissals in the litigation
pending in the state courts of Colorado, Connecticut, Massachusetts, New York
and New Mexico, and we anticipate that the plaintiffs will also move to dismiss
the complaints pending in Maryland and Washington state courts, which have not
been served on us. There can be no assurance that the parties to the state court
matters will reach a resolution on terms satisfactory to the parties, or that
the plaintiffs will not file new complaints in the named states or other states,
following the expiration of the 60-day tolling period. We have not made an
accrual related to this litigation as we believe that an adverse outcome is not
probable and estimable at this time.
Item 1A – Risk
Factors
In connection with the “safe harbor”
provisions of the Private Securities Litigation Reform Act of 1995, we wish to
caution readers that the following important factors, among others, in some
cases have affected, and in the future could affect, our actual results and
could cause our actual results in 2010 and beyond to differ materially from
those expressed in any forward-looking statements made by us, or on our
behalf.
Our
business is dependent on worldwide and local economic conditions as well as the
condition of the pulp and paper industry.
We sell products primarily to the pulp
and paper industry, which is a cyclical industry. Generally, the financial
condition of the global pulp and paper industry corresponds to the condition of
the worldwide economy, as well as to a number of other factors, including pulp
and paper production capacity relative to demand. From late 2008 to 2009,
worldwide equity and credit markets experienced high volatility and disruption
and most of the markets in which we sell our products, both globally and
locally, experienced severe economic downturns. While the markets have shown
signs of improvement, there has been renewed concern about the strength and
sustainability of a recovery, particularly in Europe, which may be impacted by
the risk of sovereign debt defaults in certain European Union countries,
including Greece. The global economic uncertainty and recession in many
economies has, and may continue to, adversely affect demand for our customers’
products, as well as for our products, especially our capital equipment
products. Our stock-preparation equipment product line has been particularly
affected since it contains a higher proportion of capital products than our
other product lines. Declines in consumer and economic activity results in
reduced demand for paper and board products, which adversely affects our capital
business. Also, the recent crisis affected financial institutions, which caused,
and may continue to cause, liquidity and credit issues for many businesses,
including our customers in the pulp and paper industry as well as other
industries, and results in their inability to fund projects, capacity expansion
plans and, to some extent, routine operations. These conditions have resulted,
and may in the future result, in a number of structural changes in the pulp and
paper industry, including decreased spending, mill closures, consolidations, and
bankruptcies, all of which adversely affect our business, revenue, and
profitability.
Our financial performance will be
negatively impacted if there are delays in customers securing financing or our
customers become unable to secure such financing. The inability of our customers
to obtain credit may affect our ability to recognize revenue and income,
particularly on large capital equipment orders from new customers for which we
may require letters of credit. We may also be unable to issue letters of credit
to our customers, required in some cases to guarantee performance, during
periods of economic uncertainty.
Paper producers have been and continue
to be negatively affected by higher operating costs. Paper companies curtail
their capital and operating spending during periods of economic
uncertainity and will likely be cautious about resuming spending as market
conditions improve. As paper companies consolidate operations in response to
market weakness, they frequently reduce capacity, increase downtime, defer
maintenance and upgrades, and postpone or even cancel capacity addition or
expansion projects. It is difficult to accurately forecast our revenues and
earnings per share during periods of economic uncertainty. Since the middle of
2009, economic conditions have begun to slowly improve; however, there can be no
assurance regarding the strength and sustainability of a recovery. In the first
quarter of 2010, we experienced stronger than expected demand for our products,
which we believe may be partly due to pent-up demand by paper producers to
replace spare parts and consumables and to invest in needed capital
improvements. The level and pace of this demand may moderate or diminish in
future quarters depending on market conditions.
Certain of our contracts, particularly
for stock-preparation and systems orders, require us to provide a standby letter
of credit to a customer as beneficiary to guarantee our warranty and performance
obligations under the contract. One of our customers in China has indicated its
intention to draw upon all of their outstanding standby letters of credit, which
total $5.8 million. These letters of credit were issued to secure our warranty
and performance obligations under multiple contracts with that customer and we
believe that the reasons for the draws are principally unrelated to our warranty
and performance obligations. We have opposed, and intend to continue to
vigorously oppose, these draws and any other potential claims and may incur
significant legal expenses in the process, and if we are unsuccessful we could
incur a significant expense that would adversely affect our financial results.
In addition, due to this dispute we continue to have poor relations with this
customer, and have lost significant business from this customer, both conditions
of which are likely to continue for the foreseeable future.
A
significant portion of our international sales has, and may in the future, come
from China and we operate several manufacturing facilities in China, which
exposes us to political, economic, operational and other risks.
We have historically had significant
revenues from China, operate significant facilities in China, and expect to
manufacture and source more of our equipment and components from China in the
future. Our manufacturing facilities in China, as well as the significant level
of revenues from China, expose us to increased risk in the event of economic
slowdowns, changes in the policies of the Chinese government, political unrest,
unstable economic conditions, or other developments in China or in U.S.-China
relations that are adverse to trade, including enactment of protectionist
legislation or trade or currency restrictions. In addition, orders from
customers in China, particularly for large stock-preparation systems that have
been tailored to a customer’s specific requirements, have credit risks higher
than we generally incur elsewhere, and some orders are subject to the receipt of
financing approvals from the Chinese government. For this reason, we do not
record signed contracts from customers in China for large stock-preparation
systems as orders until we receive the down payments for such contracts. The
timing of the receipt of these orders and the down payments are uncertain and
there is no assurance that we will be able to recognize revenue on these
contracts. Delays in the receipt of payments and letters of credit affect when
revenues can be recognized on these contracts, making it difficult to accurately
forecast our future financial performance. We may experience a loss if the
contract is cancelled prior to the receipt of a down payment in the event we
commence engineering or other work associated with the contract. In addition, we
may experience a loss if the contract is cancelled, or the customer does not
fulfill its obligations under the contract, prior to the receipt of a letter of
credit or final payments covering the remaining balance of the contract. In
those instances where a letter of credit is required, it may represent 80% or
more of the total order.
Our
business is subject to economic, currency, political, and other risks associated
with international sales and operations.
During the first quarters of 2010 and
2009, approximately 56% and 63%, respectively, of our sales were to customers
outside the United States, principally in Europe and Asia. In addition, we
operate several manufacturing operations worldwide, including those in Asia,
Europe, Mexico, and Brazil. International revenues and operations are subject to
a number of risks, including the following:
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agreements
may be difficult to enforce and receivables difficult to collect through a
foreign country’s legal system,
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foreign
customers may have longer payment
cycles,
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foreign
countries may impose additional withholding taxes or otherwise tax our
foreign income, impose tariffs, adopt other restrictions on foreign trade,
impose currency restrictions or enact other protectionist or anti-trade
measures,
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worsening
economic conditions may result in worker unrest, labor actions, and
potential work stoppages,
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it
may be difficult to repatriate funds, due to unfavorable domestic and
foreign tax consequences or other restrictions or limitations imposed by
foreign governments, and
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the
protection of intellectual property in foreign countries may be more
difficult to enforce.
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Although we seek to charge our
customers in the same currency in which our operating costs are incurred,
fluctuations in currency exchange rates may affect product demand and adversely
affect the profitability in U.S. dollars of products we provide in international
markets where payment for our products and services is made in their local
currencies. In addition, our inability to
repatriate
funds could adversely affect our ability to service our debt obligations. Any of
these factors could have a material adverse impact on our business and results
of operations. Furthermore, while some risks can be hedged using derivatives or
other financial instruments, or may be insurable, such attempts to mitigate
these risks may be costly and not always successful.
Our
debt may adversely affect our cash flow and may restrict our investment
opportunities.
In 2008, we entered into a five-year
unsecured revolving credit facility (2008 Credit Agreement) in the aggregate
principal amount of up to $75 million. The 2008 Credit Agreement also includes
an uncommitted unsecured incremental borrowing facility of up to an additional
$75 million. We had $15 million outstanding under the 2008 Credit Agreement as
of April 3, 2010 and we have also borrowed additional amounts under other
agreements to fund our operations. We may also obtain additional long-term debt
and working capital lines of credit to meet future financing needs, which would
have the effect of increasing our total leverage. Our indebtedness could have
negative consequences, including:
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increasing
our vulnerability to adverse economic and industry
conditions,
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limiting
our ability to obtain additional
financing,
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limiting
our ability to pay dividends on or to repurchase our capital
stock,
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limiting
our ability to complete a merger or an
acquisition,
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limiting
our ability to acquire new products and technologies through acquisitions
or licensing agreements, and
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limiting
our flexibility in planning for, or reacting to, changes in our business
and the industries in which we
compete.
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Our existing indebtedness bears
interest at floating rates and as a result, our interest payment obligations on
our indebtedness will increase if interest rates increase. As of April 3, 2010,
all of our outstanding floating rate debt was hedged through interest rate swap
agreements. The unrealized loss associated with these swap agreements was $1.5
million as of April 3, 2010. This unrealized loss represents the estimated
amount that the swap agreements could be settled for. The counterparty to the
swap agreements could demand an early termination of the swap agreements if we
are in default under the 2008 Credit Agreement, or any agreement that amends or
replaces the 2008 Credit Agreement in which the counterparty is a member, and we
are unable to cure the default. If these swap agreements were terminated prior
to the scheduled maturity date and if we were required to pay cash for the value
of the swap, we would incur a loss, which would adversely affect our financial
results.
Our ability to satisfy our obligations
and to reduce our total debt depends on our future operating performance and on
economic, financial, competitive, and other factors beyond our control. Our
business may not generate sufficient cash flows to meet these obligations or to
successfully execute our business strategy. The 2008 Credit Agreement includes
certain financial covenants requiring us to comply with a maximum consolidated
leverage ratio of 3.5 and a minimum consolidated fixed charge coverage ratio of
1.2. Our earnings before interest, taxes, depreciation and amortization
(EBITDA), as defined in the 2008 Credit Agreement, is a factor used in these
ratios. Our failure to comply with these covenants may result in an event of
default under the 2008 Credit Agreement, the swap agreements, and our other
credit facilities, and would have significant negative consequences for our
current operations and our future ability to fund our operations and grow our
business. If we are unable to service our debt and fund our business, we may be
forced to reduce or delay capital expenditures or research and development
expenditures, seek additional financing or equity capital, restructure or
refinance our debt, or sell assets.
Restrictions
in our 2008 Credit Agreement may limit our activities.
Our 2008 Credit Agreement contains, and
future debt instruments to which we may become subject may contain, restrictive
covenants that limit our ability to engage in activities that could otherwise
benefit us, including restrictions on our ability and the ability of our
subsidiaries to:
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incur
additional indebtedness,
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pay
dividends on, redeem, or repurchase our capital
stock,
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enter
into transactions with affiliates,
and
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consolidate,
merge, or transfer all or substantially all of our assets and the assets
of our subsidiaries.
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We are also required to meet specified
financial covenants under the terms of our 2008 Credit Agreement. Our ability to
comply with these financial restrictions and covenants is dependent on our
future performance, which is subject to prevailing economic conditions and other
factors, including factors that are beyond our control such as currency exchange
rates, interest rates, changes in technology, and changes in the level of
competition.
Our failure to comply with any of these
restrictions or covenants may result in an event of default under our 2008
Credit Agreement and other loan obligations, which could permit acceleration of
the debt under those instruments and require us to repay the debt before its
scheduled due date.
If an event of default were to occur,
we might not have sufficient funds available to make the payments required under
our indebtedness. If we are unable to repay amounts owed under our debt
agreements, those lenders may be entitled to foreclose on and sell the
collateral that secures our borrowings under the agreements.
We
may be required to reorganize our operations in response to changing conditions
in the worldwide economy and the pulp and paper industry, and such actions may
require significant expenditures and may not be successful.
We have undertaken various
restructuring measures in response to changing market conditions in the
countries in which we operate and in the pulp and paper industry in general,
which have affected our business. We may engage in additional cost reduction
programs in the future. We may not recoup the costs of programs we have already
initiated, or other programs in which we may decide to engage in the future, the
costs of which may be significant. In connection with any future plant closures,
delays or failures in the transition of production from existing facilities to
our other facilities in other geographic regions could also adversely affect our
results of operations. In addition, it is difficult to accurately forecast our
financial performance in the current economic environment, and the efforts we
make to align our cost structure may not be sufficient or able to keep pace with
rapidly changing business conditions. Our profitability may decline if our
restructuring efforts do not sufficiently reduce our future costs and position
us to maintain or increase our sales.
We
are subject to intense competition in all our markets.
We believe that the principal
competitive factors affecting the markets for our products include quality,
price, service, technical expertise, and product performance and innovation. Our
competitors include a number of large multinational corporations that may have
substantially greater financial, marketing, and other resources than we do. As a
result, they may be able to adapt more quickly to new or emerging technologies
and changes in customer requirements, or to devote greater resources to the
promotion and sale of their services and products. Competitors’ technologies may
prove to be superior to ours. Our current products, those under development, and
our ability to develop new technologies may not be sufficient to enable us to
compete effectively. Competition, especially in China, has increased as new
companies enter the market and existing competitors expand their product lines
and manufacturing operations.
Adverse
changes to the soundness of our suppliers and customers could affect our
business and results of operations.
All of our businesses are exposed to
risk associated with the creditworthiness of our key suppliers and customers,
including pulp and paper manufacturers and other industrial customers, many of
which may be adversely affected by the continuing volatile conditions in the
financial markets, worldwide economic downturns, and difficult economic
conditions. These conditions could result in financial instability,
bankruptcy, or other adverse effects at any of our suppliers or customers. The
consequences of such adverse effects could include the interruption of
production at the facilities of our suppliers, the reduction, delay or
cancellation of customer orders, delays in or the inability of customers to
obtain financing to purchase our products, and bankruptcy of customers or other
creditors. For example, two of our customers in North America, Smurfit-Stone
Container Corporation and Abitibi Bowater Inc., filed for bankruptcy protection
in 2009, which adversely affected our revenues and ability to collect certain
receivables, among other things. Any adverse changes to the soundness of our
suppliers or customers may adversely affect our cash flow, profitability and
financial condition.
Adverse
changes to the soundness of financial institutions could affect us.
We have relationships with many
financial institutions, including lenders under our credit facilities and
insurance underwriters, and from time to time, we execute transactions with
counterparties in the financial industry, such as our interest swap arrangements
and other hedging transactions. As a consequence of the recent and continuing
volatility in the financial markets, these financial institutions or
counterparties could be adversely affected and we may not be able to access
credit facilities, complete transactions as intended, or otherwise obtain the
benefit of the arrangements we have entered into with such financial parties,
which could adversely affect our business and results of
operations.
The
inability of Composites LLC to pay claims against it has exposed us to
litigation, which if we are unable to successfully defend, could have a material
adverse effect on our consolidated financial results.
On October 21, 2005, our
Composites LLC subsidiary sold substantially all of its assets to a third party.
Under the terms of the asset purchase agreement, Composites LLC retained certain
liabilities associated with the operation of the business prior to the sale,
including warranty obligations related to products manufactured prior to the
sale date (Retained Liabilities). Composites
LLC,
jointly and severally with its parent company Kadant Inc., agreed to indemnify
the original buyer and a subsequent purchaser of the business against losses
arising from claims associated with the Retained Liabilities. This
indemnification obligation is contractually limited to approximately $8.4
million. All activity related to this business is classified in the results of
the discontinued operation in our consolidated financial
statements.
Composites LLC retained all of the cash
proceeds received from the asset sale in 2005 and continued to administer and
pay warranty claims from the sale proceeds into the third quarter of 2007. On
September 30, 2007, Composites LLC announced that it no longer had
sufficient funds to honor warranty claims, was unable to pay or process warranty
claims, and ceased doing business.
We have been named as defendants in
litigation filed in various state and federal courts, including purported
federal and state consumer class actions. See Part II, Item 1, “Legal
Proceedings” for further information concerning material litigation. We intend
to defend all of these claims vigorously, but there is no assurance that we will
prevail or that additional lawsuits asserting claims against us will not be
filed. We could incur substantial costs to defend ourselves and other
indemnified parties under our indemnification obligations in these lawsuits and
a judgment or a settlement of the claims against us or the indemnified parties
could have a material adverse impact on our consolidated financial results.
Creditors or other claimants against Composites LLC may seek other parties,
including us, against whom to assert claims. While we believe any such asserted
or possible claims against us or other indemnified parties would be without
merit, the cost of litigation and the outcome, if we were unable to successfully
defend such claims, could adversely affect our consolidated financial
results.
An
increase in the accrual for warranty costs of the discontinued operation
adversely affects our consolidated financial results.
The discontinued operation has
experienced significant liabilities associated with warranty claims related to
its composite decking products manufactured prior to the sale date. The accrued
warranty costs of the discontinued operation as of April 3, 2010 represents the
low end of the estimated range of warranty costs based on the level of claims
received before the subsidiary ceased operations and judgments entered against
it in litigation. Composites LLC has calculated that the total potential
warranty cost ranges from $2.1 million to approximately $13.1 million. The high
end of the range represents the estimated maximum level of warranty claims
remaining based on the total sales of the products under warranty. On
September 30, 2007, the discontinued operation ceased doing business and
has no employees or other service providers to collect or process warranty
claims. Composites LLC will continue to record adjustments to accrued warranty
costs to reflect the minimum amount of the potential range of loss for products
under warranty based on judgments entered against it in litigation, which will
adversely affect our consolidated results.
Our
inability to successfully identify and complete acquisitions or successfully
integrate any new or previous acquisitions could have a material adverse effect
on our business.
Our strategy includes the acquisition
of technologies and businesses that complement or augment our existing products
and services. Any such acquisition involves numerous risks that may adversely
affect our future financial performance and cash flows. These risks
include:
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competition
with other prospective buyers resulting in our inability to complete an
acquisition or in us paying substantial premiums over the fair value of
the net assets of the acquired
business,
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inability
to obtain regulatory approval, including antitrust
approvals,
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difficulty
in assimilating operations, technologies, products and the key employees
of the acquired business,
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inability
to maintain existing customers or to sell the products and services of the
acquired business to our existing
customers,
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diversion
of management’s attention away from other business
concerns,
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inability
to improve the revenues and profitability or realize the cost savings and
synergies expected in the
acquisition,
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assumption
of significant liabilities, some of which may be unknown at the
time,
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potential
future impairment of the value of goodwill and intangible assets acquired,
and
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identification
of internal control deficiencies of the acquired
business.
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In 2008, we recorded a $40.3 million
impairment charge to write down the goodwill associated with the
stock-preparation reporting unit within our Papermaking Systems segment. We may
incur additional impairment charges to write down the value of our goodwill and
acquired intangible assets in the future if the assets are not deemed
recoverable, which could have a material adverse affect on our operating
results.
Our
fiber-based products business is subject to a number of factors that may
adversely influence its profitability, including dependence on a few suppliers
of raw materials and fluctuations in the costs of natural gas.
We are dependent on two paper mills for
the fiber used in the manufacture of our fiber-based granular products. Due to
process changes at the mills, from time to time we have experienced some
difficulty obtaining sufficient raw material to operate at
optimal
production levels. We continue to work with the mills to ensure a stable supply
of raw material. To date, we have been able to meet all of our customer delivery
requirements, but there can be no assurance that we will be able to meet future
delivery requirements. Although we believe our relationships with the mills are
good, the mills could decide not to continue to supply sufficient papermaking
byproducts, or may not agree to continue to supply such products on commercially
reasonable terms. If the mills were unable or unwilling to supply us sufficient
fiber, we would be forced to find an alternative supply for this raw material.
We may be unable to find an alternative supply on commercially reasonable terms
or could incur excessive transportation costs if an alternative supplier were
found, which would increase our manufacturing costs, and might prevent prices
for our products from being competitive or require closure of this
business.
We use natural gas, the price of which
is subject to fluctuation, in the production of our fiber-based granular
products. We seek to manage our exposure to natural gas price fluctuations by
entering into short-term forward contracts to purchase specified quantities of
natural gas from a supplier. We may not be able to effectively manage our
exposure to natural gas price fluctuations. Higher costs of natural gas would
adversely affect our consolidated results if we were unable to effectively
manage our exposure or pass these costs on to customers in the form of
surcharges.
Our
inability to protect our intellectual property could have a material adverse
effect on our business. In addition, third parties may claim that we infringe
their intellectual property, and we could suffer significant litigation or
licensing expense as a result.
We seek patent and trade secret
protection for significant new technologies, products, and processes because of
the length of time and expense associated with bringing new products through the
development process and into the marketplace. We own numerous U.S. and foreign
patents, and we intend to file additional applications, as appropriate, for
patents covering our products. Patents may not be issued for any pending or
future patent applications owned by or licensed to us, and the claims allowed
under any issued patents may not be sufficiently broad to protect our
technology. Any issued patents owned by or licensed to us may be challenged,
invalidated, or circumvented, and the rights under these patents may not provide
us with competitive advantages. In addition, competitors may design around our
technology or develop competing technologies. Intellectual property rights may
also be unavailable or limited in some foreign countries, which could make it
easier for competitors to capture increased market share. We could incur
substantial costs to defend ourselves in suits brought against us, including for
alleged infringement of third party rights, or in suits in which we may assert
our intellectual property rights against others. An unfavorable outcome of any
such litigation could have a material adverse effect on our business and results
of operations. In addition, as our patents expire, we rely on trade secrets and
proprietary know-how to protect our products. We cannot be sure the steps we
have taken or will take in the future will be adequate to deter misappropriation
of our proprietary information and intellectual property. Of particular concern
are developing countries, such as China, where the laws, courts, and
administrative agencies may not protect our intellectual property rights as
fully as in the United States or Europe.
We seek to protect trade secrets and
proprietary know-how, in part, through confidentiality agreements with our
collaborators, employees, and consultants. These agreements may be breached, we
may not have adequate remedies for any breach, and our trade secrets may
otherwise become known or be independently developed by our competitors, or our
competitors may otherwise gain access to our intellectual property.
Our
share price will fluctuate.
Stock markets in general and our common
stock in particular have experienced significant price and volume volatility
since late 2008. The market price and trading volume of our common stock may
continue to be subject to significant fluctuations due not only to general stock
market conditions but also to a change in sentiment in the market regarding our
operations, business prospects, or future funding. Given the nature of the
markets in which we participate and the impact of accounting standards related
to revenue recognition, we may not be able to reliably predict future revenues
and profitability, and unexpected changes may cause us to adjust our operations.
A large proportion of our costs are fixed, due in part to our significant
selling, research and development, and manufacturing costs. Thus, small declines
in revenues could disproportionately affect our operating results. Other factors
that could affect our share price and quarterly operating results
include:
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failure
of our products to pass contractually agreed upon acceptance tests, which
would delay or prohibit recognition of revenues under applicable
accounting guidelines,
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changes
in the assumptions used for revenue recognized under the
percentage-of-completion method of
accounting,
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failure
of a customer, particularly in Asia, to comply with an order’s contractual
obligations or inability of a customer to provide financial assurances of
performance,
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adverse
changes in demand for and market acceptance of our
products,
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competitive
pressures resulting in lower sales prices for our
products,
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adverse
changes in the pulp and paper
industry,
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delays
or problems in our introduction of new
products,
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delays
or problems in the manufacture of our
products,
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our
competitors’ announcements of new products, services, or technological
innovations,
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contractual
liabilities incurred by us related to guarantees of our product
performance,
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increased
costs of raw materials or supplies, including the cost of
energy,
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changes
in the timing of product orders,
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fluctuations
in our effective tax rate,
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the
operating and share price performance of companies that investors consider
to be comparable to us, and
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changes
in global financial markets and global economies and general market
conditions.
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Anti-takeover
provisions in our charter documents, under Delaware law, and in our shareholder
rights plan could prevent or delay transactions that our shareholders may
favor.
Provisions of our charter and bylaws
may discourage, delay, or prevent a merger or acquisition that our shareholders
may consider favorable, including transactions in which shareholders might
otherwise receive a premium for their shares. For example, these
provisions:
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authorize
the issuance of “blank check” preferred stock without any need for action
by shareholders,
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provide
for a classified board of directors with staggered three-year
terms,
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require
supermajority shareholder voting to effect various amendments to our
charter and bylaws,
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eliminate
the ability of our shareholders to call special meetings of
shareholders,
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prohibit
shareholder action by written consent,
and
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establish
advance notice requirements for nominations for election to our board of
directors or for proposing matters that can be acted on by shareholders at
shareholder meetings.
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In addition, our board of directors
adopted a shareholder rights plan in 2001 intended to protect shareholders in
the event of an unfair or coercive offer to acquire our company and to provide
our board of directors with adequate time to evaluate unsolicited offers.
Preferred stock purchase rights have been distributed to our common shareholders
pursuant to the rights plan. This rights plan may have anti-takeover effects.
The rights plan will cause substantial dilution to a person or group that
attempts to acquire us on terms that our board of directors does not believe are
in our best interests and those of our shareholders and may discourage, delay,
or prevent a merger or acquisition that shareholders may consider favorable,
including transactions in which shareholders might otherwise receive a premium
for their shares.
Item 6 –
Exhibits
See Exhibit Index on the page
immediately preceding exhibits.
SIGNATURE
Pursuant to the requirements of the
Securities Exchange Act of 1934, the registrant has duly caused this report to
be signed on its behalf by the undersigned thereunto duly authorized as of the
12th day of May, 2010.
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KADANT
INC.
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Thomas
M. O’Brien
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Executive
Vice President and Chief Financial Officer
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(Principal
Financial Officer)
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EXHIBIT
INDEX
Exhibit |
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Number |
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Description
of Exhibit |
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31.1
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Certification
of the Principal Executive Officer of the Registrant Pursuant to Rule
13a-14(a) and Rule 15d-14(a) of the Securities Exchange Act of 1934, as
amended.
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31.2
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Certification
of the Principal Financial Officer of the Registrant Pursuant to Rule
13a-14(a) and Rule 15d-14(a) of the Securities Exchange Act of 1934, as
amended.
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32
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Certification
of the Chief Executive Officer and the Chief Financial Officer of the
Registrant Pursuant to
18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the
Sarbanes-Oxley Act of 2002.
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